• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.185-190
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• 2003

At the present, a stud bolt welding was achieved by the manual method. The manual method caused many problems of work evasion. In order to work out these problems, an automatic welding system is designed for a stud bolt welding system. The system is composed of articulated type welding robot, stud gun, stud feeder, stud controller and various jig.

• Proceedings of the KWS Conference
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• 2005.11a
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• pp.55-57
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• 2005

In this study, modeling of the CD stud welding system was conducted considering mechanical and electrical components. The electrical components such as arc resistance, cable resistance, capacitance, internal resistance and cable inductance were found to affect the output waveform significantly. The calculated results showed food agreements with the experiment results within 20% error. The main defect of CD stud welding with 1010 steel stud and SS400 steel plate was the void trapped between stud and base metal. The effect of the spring force and stud tip size on void formation was investigated.

• Journal of Welding and Joining
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• v.24 no.3
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• pp.34-41
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• 2006

The CD (Capacitor Discharge) stud welding utilizes the arc heat and pressure to attach the stud to the workpiece, which consists of the arc. ignition, arcing and pressure welding stages. In order to predict the dynamic behavior of the CD stud welding process, mechanical and electrical models are employed in this work. While the mechanical model estimates the duration of each stage, the electrical model predicts the voltage and current waveforms using the RLC circuit. Effects of process parameters such as the electric components and spring force are analyzed through simulation. It is found that the contact resistance and gap between the stud and base metal influence the tip fusing and arcing duration. The calculated results showed reasonably good agreements with the experiment results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.582-587
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• 1993

A robot application system is developed for dual purpose of stud welding and are welding to weld plates in the manufacturing of elevator cabin. The production quantity is not so big to accommodate separate stations for stud welding and are welding respectively while the need for randomization of the processes is urgent. A robot with specification for spot welding is chosen, which is appropriate for stud welding. Some implementations are made so that the robot may also be shared for are welding process. Common jig and fixture is designed for the dual purpose. Important aspects in the procedure of system design, installation, and commissioning are stated, and signal set-ups and logic diagrams are illustrated.

• Proceedings of the KWS Conference
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• 2007.11a
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• pp.53-56
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• 2007

Magnesium sheet used in electrical device due to mobility and EMF shielding characteristics. Magnesium case by press forming was advantageous compare with conventional die casting process, because of its thin gauge of wall and surface quality. But it need to makes the boss to fix inner part or assemble the case. CD stud welding was effective way for joining the boss to the thin gauge case of the electrical devices. In this study, we investigated the performances of the magnesium boss welder To measure the process parameters such as the force and the weld current, we design the monitoring system for CD stud welding. We test the characteristics of CD stud welding for AZ31 sheets at some variables. Finally we select the optimum welding range of magnesium sheets in CD stud welding process.

• Journal of the Korea Institute of Military Science and Technology
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• v.19 no.5
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• pp.567-573
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• 2016

GMAW and GTAW processes have been used for welding of equipment mounting pads during decades. For improving the mobility and survivability of KWV(Korean Wheeled Vehicle), various types of equipment are required and numbers of pads for welding were increased. In this research, for improving productivity of mounting pads welding process, new technology of stud welding was studied. In this study, mechanical properties of stud weldment were investigated to compare with those of GMAW weldment. Also, research of stud weldment durability was carried out and proved its fatigue strength under the condition of KWV's 32,000 km load profile.

• Proceedings of the KWS Conference
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• 2002.10a
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• pp.349-354
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• 2002

Stud penetrate welding is an important item of composite floor in modern steel structure, especially in high-rise buildings. But it is difficult to get satisfied welding quality due to all kinds of factors. In this paper, the author put forward a new welding procedure named method of energy control through analysis and comparison of the wave curves of stud welding based on large amount of experiments and tests in laboratory and construction areas. The use of this welding procedure in some large engineering in recent years proved that this method is effective and practicable

• Journal of the Korea institute for structural maintenance and inspection
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• v.5 no.4
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• pp.131-138
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• 2001

In inverted T-shape composite beam examine the structural behavior by experiment According to arrangement, type of stud connector, type of shear connector, reinforcement by welding of stirrup and a close analysis we came to these conclusion. 1) The compare result of bending strength according to arrange type of stud connector : A1-W(stud connector located web)specimen is exceed than A1-F(stud connector located flange). 2) B1-N(using prominence and depression of the web by shear connector) specimen is decrease than A1-W(using stud bolt by shear connector)specimen in bending strength and B2-N(reinforced by welding the stirrup to lower flange)specimen is similar with A2-W specimen. 3) According to reinforced by welding the stirrup to flange, the stiffness and bending strength of the beams are increase. A-scries stirrup comparatively low effective in the increase of strength by welding the stirrup to flange because enough composite effect show by stud connector, but B-series stirrup is comparatively high effective in shear connector effect because shortage of prominence and depression of the web.

• KIEAE Journal
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• v.12 no.5
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• pp.93-98
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• 2012

The headed studs those are used extensively for steel-composite construction is specified as SS400 at the current Korean Standard specification considering the welding condition. And the corresponding equation for the shear force calculation is limited for the use of compression strength of concrete below $300kg/cm^2$. However, it is expected that the high strengthening and precast of both steel and concrete due to the necessity of shear connector or other connecting material for the combination of steel and concrete. Therefore, the experimental results obtained during the development process of high strength stud for the connection of high strength concrete and the steel member are reported in this paper. Also the effectiveness of newly developed shear connector using pipe to increase the stiffness of a stud is verified by comparing both the stiffness and the strength with common stud bolt through the welding ability, mechanical characteristics and experimental investigation.

• Journal of Welding and Joining
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• v.24 no.3
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• pp.42-48
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• 2006

Since the voids occur at the CD stud welds, the mechanism of void formation and void reduction method are investigated in this work. It is speculated that the voids are formed because of high short-circuit current above 1000A. When the simple flow model is used to estimate the void trapping condition, the most voids are trapped at the weld mainly due to fast cooling rate of the CD stud weld. Since it is almost impossible to remove the voids completely, a method is proposed to reduce the void by decreasing the short-circuit current at the end of the arcing time. The experimental results show that the void is reduced by decreasing the short-circuit current to 1000A.