• Korean Journal of Computational Design and Engineering
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• v.19 no.2
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• pp.148-156
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• 2014

Generally, over 95% of manufacturing cost is determined in the design and manufacturing preparation step, especially a great part of productivity is determined in the manufacturing preparation step. In order to improve the manufacturing competitiveness, we have to verify the problems that can be occurred in the production step and remove the unnecessary factors in the manufacturing preparation step. Thus, manufacturing industries are adopting digital manufacturing system based on modeling & simulation. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development based on simulation automation and explain the work process (Design, Analysis and Optimization) about manufacturing line development using e-FEED system. Also, the effect is described through the real implementation cases.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.5-5
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• 2003

• Journal of the Korean Society for Precision Engineering
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• v.19 no.2
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• pp.26-32
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• 2002

• Korean Journal of Computational Design and Engineering
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• v.9 no.2
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• pp.175-182
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• 2004

As a bridge between design and manufacturing, process planning is to generate a sequenced set of instructions to manufacture the specified part. Automatic interpretation of manufacturing information incorporated in the design documentation such as CAD file has been a knotty subject for manufacturing engineers since no current data exchange format for product data provides a perfect interface between heterogeneous systems. The recent neutral data exchange format STEp, standard for the exchange of product model data, includes not only geometry but also technical and managerial information. STEP AP(Application Protocol) 224 is specifically dedicated to the mechanical product definition for process planning using machining features. Given a design information in STEP AP 224 format, process planning can be made without human intervention. This paper describes a method to determine the sequence of machining features by using the machining features and the manufacturing information expressed in STEP AP224.

• Journal of Powder Materials
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• v.27 no.3
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• pp.256-267
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• 2020

Metal additive manufacturing (AM) technologies are classified into two groups according to the consolidation mechanisms and densification degrees of the as-built parts. Densified parts are obtained via a single-step process such as powder bed fusion, directed energy deposition, and sheet lamination AM technologies. Conversely, green bodies are consolidated with the aid of binder phases in multi-step processes such as binder jetting and material extrusion AM. Green-body part shapes are sustained by binder phases, which are removed for the debinding process. Chemical and/or thermal debinding processes are usually devised to enhance debinding kinetics. The pathways to final densification of the green parts are sintering and/or molten metal infiltration. With respect to innovation types, the multi-step metal AM process allows conventional powder metallurgy manufacturing to be innovated continuously. Eliminating cost/time-consuming molds, enlarged 3D design freedom, and wide material selectivity create opportunities for the industrial adoption of multi-step AM technologies. In addition, knowledge of powders and powder metallurgy fuel advances of multi-step AM technologies. In the present study, multi-step AM technologies are briefly introduced from the viewpoint of the entire manufacturing lifecycle.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.3
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• pp.30-35
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• 2008

As demands for being economical, precise drilling process is on the increase. Therefore, the objective of this study is to develop a step cutter that can be controllable through micro dimension and can be changed from separate manufacturing processes of drilling and boring into an integrated one. In order to attain this object the step cutter is designed with a 3D geometric modeling and the design could be modified easily by using parametric modeling methodology. Also, collision is not occurred during manufacturing process because of cutting simulation. The step cutter is assembled by parts made up of 5-axis machining and sintering. Validation tests are accomplished. They show that developed cutter has characteristics such as reduction of machining time as well as the good surface roughness of the machined hole. Indeed, reliability could be obtained from a durability test.

• Asia pacific journal of information systems
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• v.9 no.2
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• pp.19-37
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• 1999

Computer aided process planning(CAPP) is a key for implementing CIM. It is bridge between CAD and CAM and translates the design information into manufacturing instructions. Generally, manufacturing is an area where intelligent systems will not be able to rely on methods requiring formalized knowledge. Manufacturing lacks a body of knowledge that is specific, formalized, and rigorous, and which can be coded as rules or procedures. Thus expertise in manufacturing is developed over a period of many years. Case-based reasoning(CBR) offers a new approach for developing intelligent system. In the case-based approach the problem solving experience of the experts is encoded in the form of cases. CBR's retrieval process can be divided to two step. The first step is matching step, and the second step is selection step. For selecting base case, new preference heuristics were introduced using similarity concept. Similarity concept has three has three dimensions, i.e. entity similarity, structural similarity, and goal similarity. In this paper, bolt's process planning was selected an application domain. Following the test result, the new preference heuristics were approved as a useful procedure in CAPP.

• Journal of Climate Change Research
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• v.5 no.3
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• pp.189-197
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• 2014

Carbon footprint of apple was a sum of $CO_2$ emission in the step of manufacturing waste of agri-materials, and greenhouse gas emission during apple cultivation. Input amount of agri-materials was calculated on 2007 Income reference of Apple by Rural Development Administration. Emission factor of each agri- materials was based on domestic data and Ecoinvent data. $N_2O$ emission factor was based on 1996 IPCC guideline. Carbon dioxide was emitted 0.64 kg $CO_2$ to produce 1 kg apple fruit, and carbon dioxide was emitted 43.6% in the step of the manufacturing byproduct fertilizer, 1.3% in the step of the manufacturing single fertilizer, 4.7% in the step of the manufacturing composite fertilizer, 6.3% in the step of the manufacturing agri-chemicals, 14.6% in the step of the manufacturing fuel, 11.5% in the step of the fuel combustion, 17.7% of $N_2O$ emission by nitrogen application and 0.18% of disposal of agri-materials. It is needed for farmers to use fertilization recommendation based on soil testing (soil. rda.go.kr) because scientific fertilization is a major tools to reduce carbon dioxide of apple production. The fertilization recommendation could be also basic data in Measurable-ReporTablele-Verifiable (MRV) system for carbon footprint.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.29 no.4
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• pp.43-50
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• 2006

The objective of this research is to select the most effective technique from AMT (Advanced Manufacturing Technologies) and IMP (Innovative Management Practices) for improving manufacturing performance in shipbuilding enterprises. The research consists of several principal steps. The first step is to design critical criteria in evaluating manufacturing performance in shipbuilding enterprises. The second step is to develop sub-criteria of the critical criteria. The third step is to develop a four level AHP (Analytic Hierarchy Process) structure using the critical criteria, sub-criteria and techniques from AMT and IMP. The fourth step is to develope the pairwise comparison matrix by each level of AHP structure, which was based on survey data collected at the H heavy industry. And the last step is to select the most effective technique from AMT and IMP by using AHP analysis. The results of AHP analysis did not show clear difference in priority between techniques of AMT and IMP in terms of manufacturing performance of the shipbuilding enterprise. Thus, each critical criterion was assigned modified weights and examined the priority change of techniques by conducting performance sensitivity analysis.

• Journal of Korean Society of Water and Wastewater
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• v.25 no.5
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• pp.691-697
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• 2011

In this study, by using the Water footprint technique, the water consumption by washing machines, which holds higher ranks in using water than any other electric appliances, was analyzed during their life cycle. The life cycle is defined as raw materials production step, manufacturing step, and using step. In raw materials production step, Input materials were researched by using LCI DB(Life Cycle Inventory Database) and the water consumption was calculated with consideration of approximately 65% Input materials which were based weight. In manufacturing step, the water consumption was calculated by the amount of energy used in assembly factories and components subcontractors and emission factor of energy. In using step, referring to guidelines on carbon footprint labeling, the life cycle is applied as 5 years for a washing machine and 218 cycles for annual bounds of usage. The water and power consumption for operating was calculated by referring to posted materials on the manufacture's websites. The water consumption by nation unit was calculated with the result of water consumption by a unit of washing machine. As a result, it shows that water consumption per life cycle s 110,105 kg/unit. The water consumption of each step is 90,495 kg/unit for using, 18,603 kg for raw materials production and 1,006 kg/unit for manufacturing, which apparently shows that the using step consume the most water resource. The water consumption by nation unit is 371,269,584tons in total based on 2006, 83,385,649 tons in both steps of raw material production and manufacturing, and 287,883,935 tons in using step.