• Journal of Korea Foundry Society
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• v.39 no.1
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• pp.1-6
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• 2019

During the casting process, it is possible to minimize shrinkage and blowholes by modifying the casting design. However, it is impossible to eliminate these factors completely. Therefore, mechanical design engineers apply a sufficient safety factor owing to the possibility of insufficient performances of the cast products. In this paper, prediction method of the fatigue life of cast products containing shrinkage is conducted by using CT (computed tomography) and the SSM (shape simplification method), and additional fatigue analyses are carried out. The analysis results are then compared to results from actual experiments on samples with shrinkage defects. It is found to be that the considering actual shrinkage in cast products by means of stress and fatigue analyses is more accurate and effective. It is also considered that the proposed hot spot method provides us a good tool to predict the fatigue lifes of cast product.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.12
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• pp.1599-1604
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• 2012

In general, internal defects, such as shrinkage in casting, cause stress concentration and can be a starting point for cracks. Therefore, it is important to understand the effects of internal defects on the mechanical properties including the impact behavior. This study aim is to evaluate the effects of internal casting defects on the impact performance of Al-alloy castings. Both an experimental method and computational analysis were used to achieve the research objective. The internal defects in the casting were scanned using an industrial CT scanner, and their shape was simplified using ellipsoidal primitives for impact analysis. The good agreement between the experimental and computer simulation results verified the reliability of the proposed computational method for the FEA of casting components with internal defects.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.10
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• pp.1243-1248
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• 2011

Internal defects are a major concern in the casting process because they have a significant influence on the strength and fatigue life of casting products. In general, they cause stress concentration and can be a starting point of cracks. Therefore, it is important to understand the effects of internal defects on mechanical properties such as fatigue life. In this study, fatigue experiments on tensile specimens with internal defects were performed. The internal defects in the casting product were scanned by an industrial CT scanner, and its shape was simplified by ellipsoidal primitives for the structural and fatigue analysis. The analysis results were compared with experimental results for casting products with internal defects. It was demonstrated that it is possible to consider internal defects of casting products in stress and fatigue analysis. The proposed method provides a tool for the prediction of the fatigue life of casting products and the investigation of the effects of internal defects on mechanical performance.