• 제목/요약/키워드: SS41

검색결과 233건 처리시간 0.018초

플라즈마 용사법에 의한 금속면에 세라믹 코팅된 표면과 범용고분자와의 접착특성 (Adhesion Characteristics of Polymers and Ceramic Surface Coated on Metal by Plasma Spray)

  • 이경희;권순훈;조원제;하창식
    • 한국재료학회지
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    • 제9권7호
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    • pp.724-734
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    • 1999
  • 본 연구는 플라즈마 용사법에 의해 일반구조용 강재 (SS41, 30$\times$40$\times$60mm$^{t}$ )와 연마제로 블래스팅을 실시한 강재 (SS41P) 및 SS41P에 세라믹 분말을 코팅한 강재 (SS41PC)에 대한 SEM, 표면경도. 표면거칠기. 접촉각을 측정하였으며 이들의 표면형태에 대한 기계적 .물리적 특성을 고찰하였다 사용한 세라믹 용사분말은 \circled1 $Al_2$O$_3$ : alumina \circled2 $Al_2$O$_3$ 95%, TiO$_2$ 5% : alumina titania \circled3 ZrO$_2$: 95%, $Y_2$O$_3$5% : zirconia yttria이었다. 또한 SS41, SS41P. SS41PC에 대해 범용 고분자인 PE, PVC, PP PET, PS를 접착시킨 후 이들의 표면접착특성을 조사하였다. 그 결과 인장전단강도와 박리강도의 특성에서 SS41보다는 SS41P와 SS41PC의 표면상태가 고분자들을 접착시켰을 때 더 우수한 접착강도특성을 나타내었다. 범용 고분자들의 접착강도는 PE > PET > PP > PS > PVC 순이었다. 그리고 세라믹 표면과 고분자의 접착특성은 세라믹 표면의 표면거칠기 정도와 고분자의 세라믹 표면에 대한 anchor 효과의 크기 순으로 증가하였으며, SS41PC와 PE의 접착강도는 분자표면의 규칙성에 기인된 Synergy효과에 의해서 PVC보다 우수하게 나타난 것으로 판정된다

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층상복합판재의 피로파괴거동에 관한 연구 (A study on the fatigue fracture behavior of laminated composites)

  • 권영준;신창균
    • 대한기계학회논문집
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    • 제12권4호
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    • pp.755-759
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    • 1988
  • Laminated Composites, SS41-Cu-SS41 plates are made by brazing bonding and hot bonding process. Fatigue repeated plane bending tests are carried out and the fracture behavior of Laminated composites, SS41-Cu-SS41 plates are compared with that of homogeneous steel, SS41plates. The following results are obtained; (1) The fatigue life of the brazing bonding plates is higher than those of SS41 plates and hot bonding plates under high stress. (2) The relations between the fatigue crack growth rate, da/dN and stress intensity factor are, da/dN=4.7*10$^{-10}$ $K^{3.20}$, for SS41 da/dN=7.8*10$^{-9}$ $K^{2.43}$, for CAH da/dN=3.6*10$^{-9}$ $K^{2.54}$, for CAB da/dN=1.58*10$^{-9}$ $K^{2.94}$ , for PAH da/dN=1.23*10$^{-9}$ $K^{2.69}$, for PAB

Ti(Al,O)/$Al_2O_3$ 플라즈마 코팅한 SS41의 고온산화 거동 (High Temperature Oxidation Behavior of Plasma-sprayed Ti(Al,O)/$Al_2O_3$ Coatings on SS41 Steel)

  • 최갑송;우기도;이현범;전재열
    • 열처리공학회지
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    • 제20권5호
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    • pp.231-236
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    • 2007
  • High velocity oxy-fuel (HVOF) spraying was used to coat Ti(Al,O)/$Al_2O_3$ powder onto the SS41 steel plate. Macrostructure of the coated specimen has been investigated by scanning electron micrograph (SEM). High temperature oxidation behavior of the coated specimen and SS41 steel have been studied. From the results of SEM observation, Ti(Al,O)/$Al_2O_3$ powder was coated well onto the substrate SS41 steel. Porosity onto the coated layer was only 0.38%. The oxidation results showed that Ti(Al,O)/$Al_2O_3$ powder coated SS41 steel have improved little oxidation resistance at $900^{\circ}C$ in air, but improved remarkably oxidation resistance at $800^{\circ}C $ in air compare to the substrate SS41 steel.

Flash Butt 용접부의 파괴거동에 관한 실험적 연구(I) (An Experimental Study on the Fracture Behavior for Flash Butt Welding Zone)

  • 김용수;신근하;강동명
    • 한국안전학회지
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    • 제7권1호
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    • pp.65-72
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    • 1992
  • Objective of this research is to evaluate fracture behaviors of fresh-butt welded metal by the acoustic emission technique. The specimens used are medium carbon steel(SM45C), mild steel (SS41) and stainless steel(SUS304), which have different weldability. The similar welding and dissimilar welding processes are considered, in the former SM45C, SS41 and SUS304 are used, in the later the following metals are used SM45C and SS41, SM45C and SUS304 and SS41 and SUS304. The characteristics of fracture in weld metal are eshmated by the tension test with nominal speciemns, the fracture toughness test with compact tension specimens and fractography analysis. The results of tension test show for base metals and similar welding materials that the yield strength and ultimate strength of similar welding materials are increased, the elongation of those are decreased. The weldability of SUS304 is better than that of SM45C and SS41 In similar welding materials. Mechanical properties of dissimilar welding mateiiths we lower than those of similar welding materials. In dissimilar welding materials, the weldability of SM45C and SUS304 is better than that of SM45C and SS41, and also weidability of SS41 and SUS304 is better than SS41 and SM45C. Comparing mechanical properties with AE counts, it is found that AE conuts appeared on a small before the limit load of elasticity(P$_{e}$), and apper greatly near yield strength region in tension test. These results could contribute to the safety analyses and the evaluation of strength for welding structure.e.

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X-선 회절에 의한 SS41강의 피로파면해석 (X-ray diffraction study on fatigue fractured surface of SS41 Steel)

  • 오세욱;박수영;김기환;김태형
    • 한국해양공학회지
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    • 제8권1호
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    • pp.114-122
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    • 1994
  • X-ray stress constant, K, was determined for the diffraction line of (211)plane by using Cr-K$\alpha$ radiation. K was -340.87 MPa/deg. Fatigue crack propagation tests of SS41 steel were conducted under stress ratios of 0.1, 0.3 and 0.5. The half-value breadth of X-ray diffraction profile was measured at and beneath the fracture surface. The half-value breadth, B, on the fracture surface was found to increase with increasing $K_max$. The value of B was influenced by stress ratio in SS41 steel. The half-value breadth took the maximum value at the borden of reversed plastic zone, while it approached to the initial (pre-fatigue) value near the boundary of monotonic plastic zone. The maximum depth of the plasticzone was evaluated on the basis of the half-value breadth distribution. The depth $\omega$$_y$ is related to $K_max$by the following equation : $\omega$$_y$ = $\alpha$($K_max$/$\sigma$$_y$$)^2$ where .sigma.$\sigma$$_y$ is the yield strength obtength obtained in tension test .alpha.is 0.136 for SS41 steel.

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SS41강 용접부의 동적균열개시인성 평가 (An Evaluation of Dynamic Crack Initiation Toughness in SS41 Steel Welding)

  • 정재강;김건호
    • Journal of Welding and Joining
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    • 제12권2호
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    • pp.108-118
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    • 1994
  • In the present study, the dynamic crack initiation toughness and total absorbed energy behavior of Heat Affected Zone(HAZ) was experimentally evaluated for SS41 steel welding. The materials were submerged arc-welded SS41 steel plate with thickness 19mm. The test temperature range was from $20^{\circ}C$(room temperature) to $-70^{\circ}C$ The HAZ of welding were divided into three sub-zones for analysis; H1, H2, H3, according to the distance from the fushion line. From the experimental studies, the reference value of dynamic crack initiation toughness $(J_{Id(R)})$ can be use to estimate dynamic fracture toughness characteristics of steel welding.

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저탄소강 SS41 연속파형 Nd:YAG 레이저 겹치기 용접의 기공제어 기술 (The Porosity Control Technology of Lap Joint Welding Using Continuous Wave Nd:YAG Laser of the Low Carbon Steel SS41)

  • 이가람;황찬연;양윤석;박은경;유영태
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.665-672
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    • 2013
  • With the development of advanced processing technology, laser processing systems, which require high-quality precision processing, have attracted considerable attention. Although laser equipment is expensive, it enables quick processing and less deformation of materials. This technology is often applied to secondary batteries, which has thus farinvolved the use of argon tungsten inert gas (TIG) welding. However, the welding characteristics of argon TIG welding are not yet good, and a laser is used for welding to address this problem. In this study, lap-joint welding was conducted, and the desired welding characteristics were obtained when the laser power was 1800W and the laser beam travel speed was 1.8 m/min. Lap-joint welding was conducted on Ni-coated SS41. Two cases were compared. No pores were observed in the Ni-coated SS41 lap-joint welding part, and cracks appeared from the lap-joints. Moreover, the pole rod and tap were welded together in a T-joint form to improve the output of the secondary battery. T-joint laser welding showed better welding characteristics than TIG welding.

AE방법에 의한 Flash Butt 용접부의 파괴거동 평가 (An Evaluation of the Fracture Behavior for Flash Butt Welding zone by Acoustic Emission Method)

  • 김용수;이하성;강동명
    • 한국안전학회지
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    • 제9권1호
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    • pp.9-18
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    • 1994
  • In this study, we conducted experimental tests to evaluate fracture behaviors of fresh-butt welded metal by Acoustic Emission technique. We selected similar welding and dissimilar welding process, the one welded for SM45C, SS41 and SUS304 of each material, the other for SM45C and SS41, SM45C and SUS304 and SS41 and SUS304. The fracturing processes of weld metal were estimatied through the fracture toughness test with compact tension specimens and fractography analysis. In ASTM test method E-399, type I curves for materials of this study were obtained by load-cod diagram of fracture toughness test. and 5% offset load( $P_{5}$) was estimated as the estimated crack initial load( $P_{Q}$), The estimated crack initial load( $P_{Q}$) of similar welding materials generally lower than base matal, and then SM45C appeared greatly in decreasing rate of PB, SS41 and SUS304 appeared in order. $P_{Q}$ of dissimilar welding materials were lower than the similar welding materials. $P_{Q}$ of welding of SM45C and SS41 appeared in small, SUS304 and SS41 appeared greatly in dissimilar welding materials. In fracture toughness test, AE counts increased before the inflection point of the slope, decreased after that. It was found that increasing of AE counts were due to the microcrack formation at the crack tip near the $P_{5}$ point through AE data. For welding materials in this study, both low and high AE amplitude appeared simulataneously. It was confirmed that the low AE amplotude was due to formation of micro void, micro crack or micro dimple, the high AE amplitude was caused by microvoid coalescence and quasi-cleavage fracture through analyses of fractograpy.apy.apy.apy.

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X-선 회절에 의한 SS41 불림재와 M.E.F. 복합 조직강의 피로 파단면 해석에 관한 연구 (A Study on the Fatigue-Fractured Surface of Normalized SS41 Steel and M.E.F. Dual Phase Steel by an X-ray Diffraction Technique)

  • 오세욱;박영철;박수영;김득진;허선철
    • 비파괴검사학회지
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    • 제16권1호
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    • pp.10-18
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    • 1996
  • 본 연구에서는 SS41 불림재와 M.E.F. 복합 조직강에 대해서 파괴 역학 파라미터와 X-선 파라미터 사이의 관계를 규명하였다. 피로 균열 진전 실험이 수행되었고, X-선 회절 방법이 피로 파단면에 적용되었다. 피로 파단면을 순차적으로 전해 연마하면서 깊이에 따른 X-선 파라미터(잔류응력, 반가폭)의 변화를 관찰하였다. 최대 소성역 깊이 $w_y$는 SS41 불림재에서는 반가폭의 분포로, M.E.F. 복합 조직강에 대해서는 잔류 응력의 분포로 결정할 수 있었다. 피로 파단면의 깊이 방향에 따른 X-선 파라미터의 분포로부터 $K_{max}$$w_y$의 관계식이 실험 데이타로부터 얻어지고, 이 식들으로부터 $K_{max}$$w_y$의 측정에 의하여 추정되어질 수 있다.

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