• Title/Summary/Keyword: SMAW

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Short Circuit Waveform Control Type SMAW Welding Power Source Development and Characteristic Evaluation (단락파형제어형 SMAW용 용접전원 개발 및 특성평가)

  • Yang, Hyun-Min;Ryoo, Hoi-Soo;Hyun, Soong-Keun
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.40-46
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    • 2016
  • The digital controlled SMA welding power source having the hot start current and short circuit waveform control was developed. The inverter power controller was used an analog circuit and the short circuit waveform controller was developed using a 8-bit MCU. For the evaluation of the developed SMA welding power source it were compared with a domestic welding power sources. Using the high titanium oxide type and low hydrogen type electrodes, the characteristics of hot start and short circuit was evaluated. Developed SMA welding power source shows good start performance. Also, arc stability and low current weldability were improved by the short circuit waveform control.

Low Temperature Impact Toughness and Stress Corrosion Resistance in Duplex Stainless Steel Welds (2상 스테인리스강 용접부의 저온충격인성과 내응력 부식성에 관한 연구)

  • 김효종;이성근
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.151-160
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    • 1995
  • The characteristics of low temperature impact toughness and stress corrosion resistance at boiling MgCl$_2$ solution of GTA and SMA weld of duplex stainless steels have been investigated. The impact toughness was highest at the GTAW weld metal and lowest at the SMAW weld, which was almost the same as that of the SMAW heat-affected zone. This was attributable to influence of austenite-ferrite phase balance, and the degree and nature of precipitation that occurred during welding. The SCC resistance of the weldments was slightly higher than that of the base metal, whereas no difference in the SCC resistance was found between two different weldments.

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Influence of Welding Shapes and Welding Procedures on Fatigue Strength of Small Diameter Branch Welded Pipe Joint (소구경 분기배관 용접부의 피로강도에 미치는 용접부 형상 및 용접공정의 영향)

  • Baek, Jong-Hyun;Kim, Cheol-Man;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1092-1097
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    • 2003
  • S-N fatigue tests were conducted to investigate the fatigue strength of small diameter socket and butt welded joints made of carbon steels. Experimental parameters were pipe diameter, throat depth, shape of socket welds and welding procedure. Filler metals used in SMAW and GTAW procedure were E9016-G with diameter of 4.0 mm and ER70S-G with diameter of 2.4 mm. API 5L Gr.B pipes were adopted as a small diameter branch pipes. All socket fittings were machined from ASTM A105 carbon steel. Tensile strength was not affected by the welding procedure. Fatigue strength in socket weld joints increased with increasing pipe diameter, area of weld metal and weld leg length of pipe side.

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The Sensitization and Intergranular Corrosion Behavior of AISI 316L Clad Steel with Butt Welding (AISI 316L 클래드강의 맞대기 용접부 입계부식과 예민화 거동에 관한 연구)

  • Lee, Chul-Ku;Park, Jae-Won
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.49-56
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    • 2013
  • We have investigated traits of clad metals in hot-rolled clad steel plates, sensitization and mechanical properties of STS 316 steel plate and carbon steel(A516). Clad steel plates were butt-weld by SAW+SMAW, and with the time of heat treatment as the variable, heat treatment was conducted at $625^{\circ}C$, for 80, 160, 320, 640, 1280 minutes. As a way to evaluate it, sectioned weldments and external surfaces were investigated to reveal the degree of sensitization by mechanical property, etching and those of EPR test, results were compared with it. In short, the purpose of this study is suggesting some considerations in developing on-site techniques to evaluate the sensitization of stainless steels.

A Study on Development of Dissimilar Welding Optimization Technique for Auto-Lifting Magnet (자동 리프팅 마그넷 유도코아자력절연부의 이종재 아크용접의 최적화)

  • Oh Sae-Kyoo;Kim, Il-Seok;Kwon, Sang-Woo;Lee, Hack-Jun
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.83-89
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    • 1999
  • In this paper an experimental study on the development of the shielded metal are welding(SMAW) optimization technique for the dissimilar materials SS41 and STS304 of Auto-Lifting Magnet core plate was carried out. It was confirmed that the optimum welding heat input range was 37.5 to 45 kj/cm by considering on the strength and fatigue life of the welded joints more than 100% joint efficiency. And the quantitative relationship empirical wquation between the strength toughness adn fatigue life and the weld heat input was obtained.

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A Study on Corrosion Fatigue Characteristics Based on Welding Methods of Structural Steel (구조용강의 용접방법에 따른 부식피로특성 연구)

  • Park, Keyoung-Dong;Ryu, Hyoung-Ju
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.58-64
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    • 2006
  • The security of stability for fractures of all sorts of parts and structure has become a first subject these days. We have need to organize fatigue characteristics of weldment because fatigue break out suddenly without a change of shape. In this study, we execute the fatigue test according to different of the welding method at the same materials. It was investigated about a fatigue limit according to welding methods of SMAW, FCAW and SAW at normal temperature and a frequency of 10Hz. The important results of the experimental study on fatigue characteristics of weldment are as follows: The fatigue limit of welding methods became low in the order of SMAW, FCAW, SAW.

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A Study On Power Factor Correction of SMAW(shielded metal-arc welding) Using Single Phase AC/DC Boost Converter (단상 AC/DC 승압형 컨버터를 이용한 피복 아크 용접기 역률 개선에 관한 연구)

  • Yu Y. J.;Kim L. H.;Kim J. H.;Won C. Y.;Kim Y. R.;Lee S. Y.
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.556-559
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    • 2001
  • In this paper, we proposed AC/DC boost converter to improve input current harmonic reduction in SMAW(shielded metal-arc welding). The proposed harmonic reduction with the boost converter design and the UC2854 integrated circuit which controls the converter, The topology of welding power supply is made of a pair of boost converter and welder half-bridge IGBT inverter. The voltage arc is modeled by a variable resistance in series with a voltage source. The results has been confirmed by PSIM simulation tool. The simulation results show that input at current is nearly sinusoidal with low harmonic contents and sinusoidal input current waveform at high power factor.

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S-N Fatigue Strength of Small Diameter Branch Welded Pipe with Variation of Welding Shapes and Welding Procedures (용접부의 형상과 공정변화에 따른 소구경 분기배관의 피로강도 특성평가)

  • 백종현;김우식
    • Journal of Welding and Joining
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    • v.22 no.3
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    • pp.50-55
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    • 2004
  • S-N fatigue tests were conducted to investigate the fatigue strength of small diameter socket and butt welded joints made of carbon steels. Experimental parameters were pipe diameter, throat depth, shape of socket welds and welding procedure. Filler metals used in SMAW and GTAW procedure were E9016-G with diameter of 4.0 m and ER70S-G with diameter of 2.4 m. API 5L Gr.B pipes were adopted as a small diameter branch pipes. All socket fittings were machined from ASTM A105 carbon steel. Tensile strength was not affected by the welding procedure. Fatigue strength in socket weld joints increased with increasing pipe diameter, area of weld metal and weld leg length of pipe side.