• 한국주조공학회지
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• 제39권6호
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• pp.103-109
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• 2019

Cu-added SKD11 was manufactured through the casting process and the effects of Cu addition with different contents (0, 1, 2 and 3 wt%) and aging treatment on microstructure, mechanical characteristics such as tensile strength and hardness, and thermal conductivity were investigated. The microstructure was analyzed by FE-SEM and XRD, the mechanical characteristics by Rockwell hardness tester and Tensile tester, and the thermal conductivity by Laser flash. As a result, SKD11 containing Cu had higher hardness than as-received SKD11. The hardness of as-cast SKD11 containing 1 wt% Cu was 42.4 HRC, whereas the hardness of asreceived SKD11 cast alloy was 19.5 HRC, indicating that the hardness was greatly improved when Cu was added. In the case of tensile strength, Cu-added SKD11 cast alloy had lower tensile strength than as-received SKD11, and the tensile strength tended to increase as Cu content increased. After heat treatment, however, tensile strength of as-received SKD11 was significantly increased, whereas in the case of Cu-added SKD11, as the Cu contents increased, the tensile strength increased less and even reduced at 3 wt% Cu. The thermal conductivity of Cu-added SKD11 cast alloy was about 13 W m^-1 K^-1, which was lower than that of the asreceived SKD11 cast alloy (28 W m^-1 K^-1). After the heat treatment, however, the thermal conductivity of as-received SKD11 was reduced, while the thermal conductivity of the SKD11 added with Cu was increased. Thermal conductivity was generally larger with less Cu content, and this tendency became more pronounced after heat treatment.

• Composites Research
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• 제30권3호
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• pp.209-214
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• 2017

본 연구에서는 용융가압함침 공정을 통해 고체적율의 TiC 입자가 균일 분산된 SKD11 금속복합재료를 제조하고, 미제조직, 기계적 특성 및 내마모 특성에 대해 분석하였다. 약 60 vol%의 TiC가 균일하게 분산된 TiC-SKD11 복합재료를 제조함으로써 SKD11 대비 약 24% 경량화에 성공하였고 경도 및 압축항복강도는 증가하였다. 내마모 시험 결과 복합소재의 우수한 내마모 특성을 확인하였으며, 이는 높은 경도를 가지는 TiC 입자가 SKD11 기지와 강한 계면 결합력을 가지면서 높은 체적율로 존재함으로 인한 분산강화 효과와 TiC에 의한 SKD11의 산화 억제가 원인으로 판단된다.

• 한국산학기술학회논문지
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• 제3권2호
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• pp.115-119
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• 2002

본 연구에서는 자이로 펌프의 내구성 및 내마모성을 향상시키고자 로타와 붓싱 재질 개선방안을 조사하였다. 질화강과 SKD11 합금 부품에 스퍼터링 방법으로 TiN Coating과 가스질화법으로 표면처리를 행하였으며, 기지조직의 개선을 위하여 SKD11 합금의 열처리를 행하였다. 실험결과 TiN Coating부품은 펌프 작동 중 Coating층의 밀착력 부족으로 박리현상이 나타났으나, 가스질화 시 우수한 표면경도와 충분한 경화층으로 뜯김현상이 제거되었다. SKD11 합금의 열처리 탄화물 조절을 위한 SKD11 합금의 열처리 결과 경도가 증가하였다.

• 한국분말재료학회지
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• 제22권3호
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• pp.157-162
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• 2015

SKD11(ASTM D2) tool steel is a versatile high-carbon, high-chromium, air-hardening tool steel that is characterized by a relatively high attainable hardness and numerous, large, chromium rich alloy carbide in the microstructure. SKD11 tool steel provides an effective combination of wear resistance and toughness, tool performance, price, and a wide variety of product forms. Adding of CNTs increased the performance of mechanical properties more. 1, 3 vol.% CNTs was dispersed in SKD11 matrix by mechanical alloying. SKD11 carbon nanocomposite powder was sintered by spark plasma sintering process. FE-SEM, HR-TEM and Raman analysis were carried out SKD11 carbon nanocomposites.

• 한국분말재료학회지
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• 제20권4호
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• pp.291-296
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• 2013

SKD11 (ASTM D2) tool steel is a versatile high-carbon, high-chromium, air-hardening tool steel that is characterized by a relatively high attainable hardness and numerous, large, chromium rich alloy carbide in the microstructure. SKD11 tool steel provides an effective combination of wear resistance and toughness, tool performance, price, and a wide variety of product forms. The CNTs was good additives to improve the mechanical properties of metal. In this study, 1, 3 vol% CNTs was dispersed in SKD11 matrix by mechanical alloying. The SKD11+ CNT hybrid nanocomposites were investigated by FE-SEM, particle size distribution, hardness and wear resistance. The CNT was well dispersed in the SKD11 matrix and the mechanical properties of the composite were improved by CNTs addition. It shows good feasibility as cold work die tool.

• 한국표면공학회지
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• 제30권6호
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• pp.391-399
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• 1997

To figure out wheher the tribological properties of a hras-coating layer can be imporved by ion implantatio, TiN-coated SKD 11 61 were implanted with nitrogen ion and their wear peoperties were examined systematically. The amount of nitrgen ione implanted on the coating layer was $2 \times 10^{15},\;10^{16},\;10^{17},\;and\;10^{18}\;ions/\textrm{cm}^2$, respectively. X-ray diffraction revealed theintensity of the peaks belong TiN tended to increase as the ion dose increased, which implied that the implantation promoted the formation of TiN in the coated later. Howeverthe hardensity of the specimens increased then decreased again as the ion dose increased, resulting in a obvious drop of the hardness for the ion does of $2 \times 10^{18}\;ions/\textrm{cm}^2$<\TEX>. While the adhesion of the coated layer of SKD 61 was excllent regrdless of the implatation, the adhesion of the later of SKD 11 was apparently improved by the implantation. The overall wear properties of SKD 11 was better than that of SKD 61, and the best result was yielded at the ion dose of $2 \times 10^{15}\;ions/\textrm{cm}^2$<\TEX>.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.365-370
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• 1999

SKD11 is one of the most difficult workpiece for machining, so it is necessary to evaluate the machining characteristics of SKD11. The workpiece was made to be the pipe form and heat-treated to HRC45. In this paper, the orthogonal cutting experiment of this material was carried out with TiAlN coated WC cutting tool of 4 kinds of rake angle. After cutting experiment, cutting characteristics of SKD11 were investigated according to variation of cutting speed, feedrate and rake angle.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2003년도 춘계학술발표논문집
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• pp.83-86
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• 2003

SKD11은 자이로 펌프의 로타와 붓싱 재질로 사용되는데, 자이로펌프는 임펠러의 회전이 없고 원판의 기울기 운동으로 흡입과 토출을 반복하는 고압용적식 펌프이다. 이 펌프의 내구성을 향상시키기 위하여 우수한 내압성과 내마모성을 갖는 재질선정이 요구한다. 따라서 현재 가장 널리 사용되고있는 SKD11에 심냉처리를 통하여 미세조직의 개선을 수행하였고, 가스질화처리에 의한 표면경화로 내압성과 내마모성을 증가시키고자 하였다. SKD11의 미세조직 변화를 조사하기 위하여 광학현미경과 X-선 회절기를 사용하여 미세조직 관찰과 상변화를 조사하였으며, Rockwell 경도기틀 사용하여 각 변수에 따른 경도변화를 조사하였다. 연구 결과 기지조직은 모두 마르텐사이트로 나타났으며, 이 이외에 각각의 조건에 따라 크롬탄화물, PFZ, 잔류오스테나이트가 확인되었다. SKD11을 액화질소로 냉각한 후 500℃에서의 템퍼링으로 가장 큰 경도값을 얻을 수 있었다. 또한 가스질화처리에 의하여 표면경도를 크게 증가시킬 수 있었다.

• 한국해양공학회지
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• 제13권1호통권31호
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• pp.70-78
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• 1999

오늘날 기계공업 현장에서 심공드릴가공은 광범위한 응용과 양호한 생산성으로 인하여 그 요구가 증가 되고 있다. 그러므로, 본 연구는 난삭재인 SKD11고합금공구강을 여러가지 절삭조건하에서 BTA드릴가공하여 얻은 실험결과(표면조도, 진직도, 진원도, 원통도, 구멍확대량, 등)를 다루었으며 이들의 이론적 배경과 실험을 비교 분석하였다. 프레스금형 부품과 기계부품으로 사용되고 있는 SKD11고합금공구강은 기계가공이 힘든 난삭재료로서 그 어려움이 크므로 본 연구는 생산현장에 보다 나은 심공드릴가공결과와 관련 지식을 제공 할수 있다고 사료된다.

• 열처리공학회지
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• 제24권4호
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• pp.209-216
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• 2011

Surface coatings were prepared on SKD11 core mold steel by plasma electrolytic oxidation (PEO). The coatings were investigated about the formation condition of core mold steel. SKD11 were coated by PEO in a mix solution of Sodium Aluminate $NaAlO_2$ (10 g/l), Sodium Silicate powder $Na_2SiO_3$ (0.5 g/l), Sodium tungstate dihydrate $Na_2WO_42H_2O$ (0.5 g/l) at less than $30^{\circ}C$. The electrical condition were voltage : 500~600 V; Pulse : 600~1800 Hz; current density 15~20 $A/dm^2$ various time : 3 min~40 min. The coatings surface morphology, cross-section, friction coefficient, hardness were investigated. The PEO coatings on SKD11 core mold steel showed the extended service life.