• Title/Summary/Keyword: SG Tube

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Structural Integrity Evaluation of SG Tube with Surface Wear-type Defects (표면 마모결함을 고려한 증기발생기 세관의 구조건전성 평가)

  • Kim, Jong-Min;Huh, Nam-Su;Chang, Yoon-Suk;Hwang, Seong-Sik;Kim, Joung-Soo;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1618-1625
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    • 2006
  • During the last two decades, several guidelines have been developed and used for assessing the integrity of a defective steam generator (SG) tube that is generally caused by stress corrosion cracking or wall-thinning phenomenon. However, as some of SG tubes are also failed due to fretting and so on, alternative failure estimation schemes are required for relevant defects. In this paper, parametric three-dimensional finite element (FE) analyses are carried out under internal pressure condition to simulate the failure behavior of SG tubes with different defect configurations; elliptical wear, tapered and flat wear type defects. Maximum pressures based on material strengths are obtained from more than a hundred FE results to predict the failure of SG tube. After investigating the effect of key parameters such as defect depth, defect length and wrap angle, simplified failure estimation equations are proposed in relation to the equivalent stress at the deepest point in wear region. Comparison of failure pressures predicted by the proposed estimation scheme with corresponding burst test data showed a good agreement.

Present Condition and View of Eddy Current Testing Probe for Nuclear Power Plant Steam Generator Tube Examination (원전 증기발생기 세관 검사를 위한 와전류 탐상 프로브의 현황 및 전망)

  • Kim Ji-Ho;Lee Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2006.08a
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    • pp.241-245
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    • 2006
  • In the examination of Steam Generator (SG) tube in Nuclear Power Plant (NPP) Eddy Current Testing (ECT) probes play an Important role in detecting the defects. Bobbin probe and Rotating Pancake Coil (RPC) probe is usually used for the inspection of SG tube. Bobbin probe is good at high speed inspection, but ability of detection of circumferential defect is very weak. On the contrary RPC probe, which moves for inspection in the direction of axial and circumferential simultaneously, has very slow inspection speed, but it was excellent detection capability fur small cracks, which is hardly detected by bobbin probe. Many examinations of SG tube examination of NPP are achieved during short period. Therefore, solution about this must develop probe of new form for examination performance and examination time shortening of other probe. In this paper, analyzed technological present condition of Bob-bin probe and RPC probe been using in Nondestructive Testing (NDT) for SG tube defect detection and Appeared about background theory and view of developed probe newly.

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Detectability evaluation of the loose parts in steam generator by eddy current testing techniques

  • Kim, Kyungcho;Min, Kyongmahn;Kim, Changkuen;Kim, Jin-Gyum;Jhung, Myungjo
    • Nuclear Engineering and Technology
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    • v.50 no.7
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    • pp.1160-1167
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    • 2018
  • Detectability of the loose parts (LPs) in steam generator (SG) was studied with eddy current testing technique such as X-probe, bobbin and rotating coils ($MRPC^{(R)}$) as a function of LP size and spacing between LP and tube or between LP and support structures. SG mockup simulating SG tube and support structures with LP was fabricated. The X-probe showed slightly better detectability than $MRPC^{(R)}$ for LP of ferrous (F-LP) material and vice versa for LP of nonferrous (NF-LP) material. In terms of feasibility, inspection rate and other predictable features of the SG tubing inspections, X-probe can be used reliably for monitoring the LPs and the flaws formed by LPs on SG tubes.

Analysis of RPC Probe Signal for S/G Tube in Nuclear Power Plant Considering Defect Factor (결함인자를 고려한 원전 SG세관에서의 RPC 프로브의 신호 해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.53-55
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    • 2005
  • The signals of the eddy current testing(ECT) for the examination of the steam generator(SG) tubes in the nuclear power plant(NPP) determine the existence, size, and kind of defects using the variation of impedance signals when a testing coil, driven by alternating current, passes through the SG tube contains defects. The aim of this paper is building a database of the RPC probe signals on the basis of the sizes variation of defects and frequency variation of probe. In this paper 3-D numerical analysis of the ECT signals using the finite element method is performed. Through this study, it is shown variation of magnitude and phase of impedance according to variation of defect size and frequency. From the result of this paper, we can obtain the information which is useful in defect discrimination of SG tube in nuclear power plant.

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Fretting-Wear Characteristics of Steam Generator Tubes by Foreign Object

  • Jo Jong Chull;Jhung Myung Jo;Kim Woong Sik;Choi Young Hwan;Kim Hho Jung;Kim Tae Hyung
    • Nuclear Engineering and Technology
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    • v.35 no.5
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    • pp.442-453
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    • 2003
  • This study investigates the safety assessment of the potential for fretting-wear damages on steam generator (SG) U-tubes caused by foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element modelings of U-tubes to get the natural frequency, corresponding mode shape and participation factor. The wear rate of U-tube caused by foreign object is calculated using the Archard formula and the remaining life of the tube is predicted. Also, discussed in this study is the effect of the flow velocity and vibration of the tube on the remaining life of the tube.

Numerical Analysis of Hydrodynamic mass for various Tube Arrays in a circular cylindrical shell (원통 내부의 전열관 배열에 따른 유체부가질량특성 수치해석)

  • Yang, Keum-Hee;Ryu, Ki-Wahn;Park, Chi-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.693-699
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    • 2011
  • The outermost SG tubes have more structural problems than inside tubes. Many studies have used a uniform added mass coefficient for all of the SG tubes during the FIV analysis. The purpose of this study is to find out the added mass coefficients for each tube in a cylindrical shell. When a number of tubes are increased, added mass coefficients are also increased. And added mass coefficients at outermost tubes are less than those of inside tubes. According to gap changes between outermost tube and cylindrical shell, added mass coefficients are decreased with increasing the gap. When the gap has very large value, it shows that the added mass coefficient is asymptotically converged to the value of the tube array in a free fluid field.

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Determination of Availability of Domestic Developed Bobbin Probe for Steam Generator Tube Inspection (증기발생기 전열관 와전류검사용 국내 개발 보빈탐촉자 적용성 분석)

  • Kim, In-Chul;Joo, Kyung-Mun;Moon, Yong-Sig
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.4
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    • pp.19-25
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    • 2011
  • Steam Generator(SG) tube is an important component of Nuclear Power Plant(NPP), which is the pressure boundary between the primary and secondary systems. The integrity of SG tube has been confirmed by the eddy current test every outage. The eddy current technique adopting bobbin probe is currently the primary technique for the steam generator tubing integrity assesment. The bobbin probe is one of the essential components which consist of the whole ECT examination system and provides us a decisive data for the evaluation of tube integrity. Until now, all of the ECT bobbin probes in Korea which is necessary to carry out inspection are imported from overseas. However, KHNP has recently developed the bobbin probe design technology and transferred it to domestic manufacturers to fabricate the probes. This study has been conducted to establish technical requirements applicable to the steam generator tube inspection using the bobbin probes fabricated by the domestic manufactures. The results have been compared with the results obtained by using foreign probe to identify the availability to the steam generator tube inspection. As a result, it is confirmed that the domestic bobbin probe is generally applicable to SG tube inspection in the NPPs.

Finite Element Method Analysis of Eddy Current Array Probe According to Defects Variation of Steam Generator (배열와전류프로브를 이용한 증기발생기 세관의 결함 변화에 따른 유한요소해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2009.08a
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    • pp.54-58
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    • 2009
  • In this paper, the ECT(eddy current testing) signal analysis of eddy current array probe for inspection of SG(steam generator) tube in NPP(nuclear power plant) using electromagnetic FEM(finite element method) was performed. To obtain the electromagnetic characteristics of probes, the governing equation was derived from Maxwell's equation, and the problem was solved by using the 3-dimensional FEM. The types of defects were FBH(flat bottomed hole) and OD groove, Spiral groove, natural defects(pitting, SCC, multiple SCC, wear). The depth of FBH defects were 20%, 40%, 60%, 80%, 100 of SG tube thickness, and it was assumed that the defects were located on the tube outside. And the operation frequency of 100kHz, 300kHz and 400kHz were used. Material of specimen was Inconel 600 which is usually used for SG tubes in NPP. The signal difference could be observed according to the variation of size and depth on FBH defects and operation frequencies. The results in this paper can be helpful when the ECT signals from EC array probe are evaluated and analyzed.

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A Study on Propagation of Guided Waves in a Steam Generator Tube (증기발생기 세관에서의 유도초음파 전파에 관한 연구)

  • 송성진;박준수;김재희;김준영;김영환
    • The Journal of the Acoustical Society of Korea
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    • v.23 no.5
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    • pp.353-361
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    • 2004
  • Propagation of the guided waves in a steam generator (SG) tube was investigated. Dispersion curves and the incident angles corresponding to the specific modes were calculated for the SG tube. The modes of guided wave were identified by time-frequency diagrams obtained by short time Fourier transform. Group velocities were also determined from the time-frequency diagrams obtained at the different separations of transducers. In experiment. distinct mode conversion was not observed when the guided ultrasound passed curved region of the S/G tube. The optimum mode of guided wave for the inspection of SG tube was suggested and verified by experiments.

Performance improvement of Classification of Steam Generator Tube Defects in Nuclear Power Plant Using Neural Network (신경회로망을 이용한 원전SG 세관 결함패턴 분류성능 향상기법)

  • Jo, Nam-Hoon;Han, Ki-Won;Song, Sung-Jin;Lee, Hyang-Beom
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.7
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    • pp.1224-1230
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    • 2007
  • In this paper, we study the classification of defects at steam generator tube in nuclear power plant using eddy current testing (ECT). We consider 4 defect patterns of SG tube: I-In type, I-Out type, V-In type, and V-Out type. Through numerical analysis program based on finite element modeling, 400 ECT signals are generated by varying width and depth of each defect type. In order to improve the classification performance, we propose new feature extraction technique. After extracting new features from the generated ECT signals, multi-layer perceptron is used to classify the defect patterns. Through the computer simulation study, it is shown that the proposed method achieves 100% classification success rate while the previous method yields 91% success rate.