• Title/Summary/Keyword: S/W Process

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A Study on Development of Program for an Automated Thixoforming Process Design (Thixoforming 공정설계 자동화를 위한 프로그램 개발에 관한 연구)

  • Kim, Nam-Seok;Jeong, Hong-Gyu;Gang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.44-55
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    • 2001
  • The flow behavior of semi-solid materials (SSM) is required to assist the industrial application of thixoforming technology. Particularly, to reduce many lead times, many numerical analysis packages have been developed to simulate required metal forming processes. The objectives of the development of SEMI-FORM for thixoforming process design are to predict the effect of various process variables such as pressing force, die temperature, and die velocity. However, there have not been any reports which adapt these packages to the specific characteristics of SSM. SO, this paper presents an overview of the development of thixoforming simulator of SEMI-FORM. The solver and post-processor of SEMI-FORM S/W for an automated thixoforming process design with arbitrarily shaped die are composed of FORTRAN Power Station 4.0 and Visual Basic 5.0, respectively. This developing SEMI-FORM S/W would be very useful for thixoforming practitioners and engineers to select the optimal process conditions to produce automotive parts with high quality.

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Component-Based Systematic Reengineering Process (컴포넌트 기반의 체계적인 재공학 프로세스)

  • Cha Jung-Jun;Kim Chul Hong;Yang Young-Jong
    • The KIPS Transactions:PartD
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    • v.12D no.7 s.103
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    • pp.947-956
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    • 2005
  • Software(S/W) reengineering is one of the effective technologies to produce a business worth and en and the S/W ROI continuously. In spite of, S/W reengineering has been recognized a cost-consumptive works with inefficient productivity. In fact we have used to transform to confusion system with destructive system architecture by extending and updating legacy system in a temporary expedients. Moreover it is impossible to provide the time-market products for coping with rapid changeable system environment and meeting to complicated customer's requirements. Therefore, we need a systematic reengineering methodology to fulfill the changeable environment, as appearance of new IT techniques, various alteration of business information model, and increment of business logic. Legacy systems can be utilized as the core property in business organization through reengineering methodology. In this paper, we target to establish the reengineering process, proposed MaRMI-RE consisting of initial Planning phase, reverse engineering and component transformation phase. To describe the MaRMI-RE, we presented the concrete tasks and techniques and artifacts per individual phase in process, and the case study is showed briefly.

Fabrication and Characteristics of Continuous W-Cu FGM by SPS/Infiltration Process (SPS/용침 공정에 의한 W-Cu연속경사기능재료의 제초와 특성)

  • 신철균;석명진;오승탁;김지순;권영순
    • Journal of Powder Materials
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    • v.11 no.2
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    • pp.158-164
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    • 2004
  • W-Cu composite has been used for the applications requiring both high strength, good thermal and electrical conductivity. A graded combination of W and Cu will reduce thermal stress concerned with heat conduction, maintaining good thermal conductivity and high mechanical strength. In the present work, an attempt was made to fabricate continuous W-Cu FGM by preparing the graded porous structure of W skeleton using spark plasma sintering (SPS) process followed by infiltrating Cu. The graded porous structure was prepared at 150$0^{\circ}C$ for 60s under pressure of 15MPa by SPS process using a graphite mold with varying crr)ss section in the longitudinal direction. Infiltration of Cu was performed at 115$0^{\circ}C$ for 1 hour under $H_2$. W-Cu composite with graded Cu composition of 14 to 27 wt% was finally prepared. In this process the gradient of composition could be conveniently controlled by varying the gradient of cross sectional area of graphite mold, temperature and pressure.

Usefulness Verification for Flexible Stretch Forming Process using finite Element Method (유한요소법을 이용한 가변 스트레치 성형공정의 적합성 검증)

  • Seo, Y.H.;Heo, S.C.;Park, J.W.;Song, W.J.;Ku, T.W;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.241-244
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    • 2009
  • This paper deals with a usefulness verification of stretch forming process using flexible die. The stretch forming method is widely used in aircraft and high-speed train industries for manufacturing of skin structure, which is made of sheet metal. A great number of solid dies are originally used and developed for specific shapes with respect to different curvature radii of the skin structures. Accordingly, flexible stretch forming process is proposed in this study. It replaces the conventional solid dies with a set of height adjustable discrete punches. A usefulness of the flexible die is verified through extensive numerical simulations of the stretch forming process for simply curved sheet plate. The elastic recovery is considered and formability evaluations are conducted through a comparison of symmetry plane configurations.

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Development of Geometry Design S/W using Analysis on Machining Characterization considering EndMill Geometry (엔드밀 형상에 따른 가공특성 분석을 이용한 형상설계 S/W 개발)

  • 한창규;고성림;유중학;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.111-117
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process. In high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and developed tool geometry design S/W.

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Development of the Chemical Flow Control System for Spinner Equipment in Semiconductor Manufacturing Process (반도체 제조공정의 스피너 장비를 위한 약액 흐름제어 시스템 개발)

  • Park, Hyoung-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1812-1816
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    • 2011
  • This research developed chemical flow control system(CFCS) essential for spinner equipment in nano semiconductor manufacturing process under the 100nm to prevent complex process defect due to missing spread after chemical injection. The devices developed in this research, which can be swiftly replaced in case abnormal state element changes or wafer manufacturing defect occurs, are anticipated to improve module yield as well as real-time monitoring on the state element. In addition, as a result of mounting H/W and S/W system to control detailed operation sequence in production line and executing performance check and verification, we can be exactly detected in five abnomal process type.

Combination of Deep Drawing and Forging Process for Forming Drum Shape Product Having Thickness Variation (두께 분포를 갖는 드럼 형상 제품의 성형을 위한 Deep Drawing과 단조 공정의 조합)

  • Cha D. J.;Kim S. S.;Byun W. Y.;Kang S. W.;Kim E. Z.;Park H. J.
    • Transactions of Materials Processing
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    • v.14 no.5 s.77
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    • pp.439-443
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    • 2005
  • Deep drawing and cold forging processes are combined to achieve near net shape forming of automotive part which has not only drum shape but also thickness variation. It is important to find out proper intermediate shape where two totally different forming methods should be joined seamlessly. In the course of development of the combined process, finite element analysis can be utilized effectively to decide optimal position for transferring from the sheet metal work to the bulk forming. Because machining process is eliminated, significant improvement in integrity, reliability, and durability of the part is expected. The developed process combination could be applied in real manufacturing process successfully.

Combination of deep drawing and forging process for forming drum-shaped-product to have thickness variation (두께 분포를 갖는 드럼 형상 제품의 성형을 위한 deep drawing과 단조 공정의 조합)

  • Cha D. J.;Kim S. S.;Byun W. Y.;Kang S. W.;Kim E. Z.;Park H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.342-345
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    • 2004
  • A combination of deep drawing and cold forging process is tried to achieve near net shaping of automatic transmission part which has drum shape and thickness variation. It is key for successful shaping of the part to find out proper condition to combine two different forming methods. Finite element analysis can be utilized for that purpose effectively. Integrity, reliability, and durability of the part are improved by eliminating machining process. The developed process is applied in real manufacturing process successfully.

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