• Title/Summary/Keyword: Rupture Strain

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Prediction of Creep Rupture Time and Strain of Steam Pipe Accounting for Material Damage and Grain Boundary Sliding (재료손상과 입계 미끄럼을 고려한 증기배관의 크리프 파단수명 및 변형률 예측)

  • 홍성호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1182-1189
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    • 1995
  • Several methods have been developed to predict the creep rupture time of the steam pipes in thermal power plant. However, existing creep life prediction methods give very conservative value at operating stress of power plant and creep rupture strain cannot be well estimated. Therefore, in this study, creep rupture time and strain prediction method accounting for material damage and grain boundary sliding is newly proposed and compared with the existing experimental data. The creep damage evolves by continuous cavity nucleation and constrained cavity growth. The results showed good correlation between the theoretically predicted creep rupture time and the experimental data. And creep rupture strain may be well estimated by using the proposed method.

Numerical Analysis of Corrosion Effects on the Life of Boiler Tube (보일러관의 수명에 부식이 미치는 영향에 대한 수치해석)

  • Hong, Seong-Ho;Kim, Jong-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2812-2822
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    • 2000
  • Several methods have been developed to predict the rupture time of the boiler tubes in thermal power plant. However, existing life prediction methods give very conservative value at operating stress of power plant and rupture strain cannot be well estimated. Therefore, in this study, rupture time and strain prediction method accounting for creep, corrosion and heat transfer is newly proposed and compared with the current research results. The creep damage evolves by continuous cavity nucleation and constrained cavity growth. The corrosion damage evolves by steam side and fire side corrosion. The results showed good correlation between the theoretically predicted rupture time and the current research results. And rupture strain may be well estimated by using the proposed method.

An Experimental Study on the Rupture Strain Estimation of Fiber Sheets Bonded to Reinforced Concrete Beams (R.C.보에 부착된 섬유시트의 파단변형률 평가에 관한 실험적 연구)

  • Kim, Seong-Do;Hwang, Tea-Ill
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.157-165
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    • 2003
  • The paper deals with the rupture strain estimation of fiber sheets. The experimental study involved tensile testing of 120 fiber sheet specimens and bending testing of 72 concrete beams strengthened with various types of fiber sheets(carbon, glass, and aramid fiber). Concrete beams have 3 types of reinforcement ratios. Rupture strains of fiber sheet specimens are determined by tensile tests to be a little less than the tensile failure strain by the catalog, independently on the number of fiber sheet layers. It is shown that the rupture strain of fiber sheet bonded to reinforced concrete beam is not constant, but decreases as the fiber sheet layer increases. Based on these results, the rupture fiber sheet strain is estimated.

Prediction of Creep Deformation and Short Time Rupture Life of AZ31 Magnesium Alloy below 0.5Tm (0.5Tm 이하에서의 AZ31 마그네슘합금의 크리이프 변형과 단시간 파단수명예측)

  • Kang, D.M.;An, J.O.;Jeon, S.H.;Koo, Y.;Sim, S.B.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.558-563
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    • 2008
  • The initial strain, the applied stress exponent, the activation energy, and rupture time in AZ31 magnesium alloy have been measured in order to predict the deformation mechanism and rupture life of creep over the temperature range of 423-443K. Creep tests were carried out under constant applied stress and temperature, and the lever type tester and automatic temperature controller was used for it, respectively. The experimental results showed that the applied stress exponent was about 9.74, and the activation energy for creep, 113.6KJ/mol was less than that of the self diffusion of Mg alloy including aluminum. From the results, the mechanism for creep deformation seems to be controlled by cross slip at the temperature range of 423-443K. Also the higher the applied stress and temperature, the higher the initial strain. And the rupture time for creep decreased as quadratic function with increasing the initial strain in double logarithmic axis.

Undrained Creep Rupture of an Anisotropically Normally Consolidated Clay (이방정규압밀점토의 비배수크리프 파양)

  • Kang, Byung-Hee;Hong, Eui
    • Geotechnical Engineering
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    • v.9 no.4
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    • pp.55-64
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    • 1993
  • The Undrained creep tests on the normally consolidated clays with four different consolication ratios(c3c'/clc': 1.0, 0.7, 0.5, 0.4) were performed to investigate the effects of avisotropic consolidation on the undrained creep rupture behavior. The elapsed time to a certain minimum strain rate is decreased with decreasing the value of the consolidation pressure ratio, and the elapsed time to rupture for a certain minimum strain rate is also decreased with decreasing the ratio. The upper yield strength obtained from the equation suggested by Finn and Shead(1.) is coincided well with the creep strength irrespective of the magnitude of the consolidation pressure ratio, and the normallised upper yielding strength by mean confining pressure is decreased with increasing the consolidation pressure ratio. The critical strain for creep rupture, the strain at min. strain rate, is constant irrespective of the magnitude of creep stress, but it increased exponentially with increasing the ratio, It accordingly is dangerous that the potential of in-situ creep rupture is estimated only by the creep rupture test on the isotropically consolidated clay in case of K0-value below 1.0.

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Improvement of long-time creep life prediction of steam turbine rotor steel (증기 터빈축 강재의 장시간 크리프 수명 예측법 개선)

  • 오세규;정순억;전태언
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.47-52
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    • 1996
  • This paper deals with a study on improvement of long-time creep life prediction of steam turbine rotor steels by using initial strain method as a new approach at high temperatures of 500 to 70$0^{\circ}C$ . The main result shows that the inital strain method could be reliably utilized to predict and evaluate the long-time creep life as creep rupture strength and that the predicting equation for long-time creep life under a certain creep stress at a certain high temperature could be empirically derived out from each initial instantaneous strain measured.

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Rupture Prediction of the Rupture Disk Using Elasto-Plastic Analysis (탄소성해석을 이용한 파열판의 파열예측)

  • Han, Houk-Seop;Lee, Won-Bok;Koo, Song-Hoe;Lee, Bang-Eop
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.3
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    • pp.49-56
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    • 2012
  • Rupture disks are a kind of safety device in high pressure equipment and they are used to control rupture pressure in the solid rocket motor. In this paper, a series of rupture experiments was performed using rupture disks made of AISI 316L and rupture pressure of rupture disks was calculated through various assumptions in relation between elasto-plastic material properties and true stress-strain curve. Experiment and FEA indicated rupture pressure is determined by size of rupture disks. As a result of elasto-plastic analysis, only multi-linear stress-strain curve was able to calculate meaningful estimations. Experimental results also showed rupture location are decided by the size of rupture disks. Experimental and FEA results will be applied to control rupture pressure of disks.

New Considerations on Variability of Creep Rupture Data and Life Prediction (크리프 파단 데이터의 변동성에 대한 새로운 고찰과 수명예측)

  • Jung, Won-Taek;Kong, Yu-Sik;Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1119-1124
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    • 2009
  • This paper deals with the variability analysis of short term creep rupture test data based on the previous creep rupture tests and the possibility of the creep life prediction. From creep tests performed by constant uniaxial stresses at 600, 650 and $700^{\circ}C$ elevated temperature, in order to investigate the variability of short-term creep rupture data, the creep curves were analyzed for normalized creep strain divided by initial strain. There are some variability in the creep rupture data. And, the difference between general creep curves and normalized creep curves were obtained. The effects of the creep rupture time (RT) and steady state creep rate (SSCR) on the Weibull distribution parameters were investigated. There were good relation between normal Weibull parameters and normalized Weibull parameters. Finally, the predicted creep life were compared with the Monkman-Grant model.

High Temperature Creep Rupture Characteristics of Ni-Based Alloy718 (니켈기 초내열합금 Alloy718의 고온 크리프 파단 특성)

  • Kwon, Sang-Woo;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.52-57
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    • 2008
  • The short-term high temperature creep rupture behavior of Ni-based Alloy718 steel was investigated at the elevated temperatures range of 550 to $700^{\circ}C$ under constant stress conditions. The creep rupture characteristics such as creep stress, rupture time, steady state creep rate, and initial strain were evaluated. Creep stress has a quantitative correlation between creep rupture tim and steady state creep rate. The stress exponents (n, m) of the experimental data at 550, 600, 650 and $700^{\circ}C$ were derived as 33.5, -24.9, 26.1, -21.2, 16.8, -12.8 and 10, -8.2, respectively. The stress exponent decreased with increasing creep temperature. The creep lift prediction was derived by the Larson-Miller parameter (LMP) method and the resultant equation was obtained as follows: T($logt_r$+20)=-0.00252 ${\sigma}^2$-1.377${\sigma}$+-22718.

Development of mechanistic cladding rupture model for severe accident analysis and application in PHEBUS FPT3 experiment

  • Gao, Pengcheng;Zhang, Bin;Li, Jishen;Shan, Jianqiang
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.138-151
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    • 2022
  • Cladding ballooning and rupture are the important phenomena at the early stage of a severe accident. Most severe accident analysis codes determine the cladding rupture based on simple parameter models. In this paper, a FRTMB module was developed using the thermal-mechanical model to analyze the fuel mechanical behavior. The purpose is to judge the cladding rupture with the severe accident analysis code. The FRTMB module was integrated into the self-developed severe accident analysis code ISAA to simulate the PHEBUS FPT3 experiment. The predicted rupture time and temperature of the cladding were basically consistent with the measured values, which verified the correctness and effectiveness of the FRTMB module. The results showed that the rising of gas pressure in the fuel rod and high temperature led to cladding ballooning. Consequently, the cladding hoop strain exceeded the strain limit, and the cladding burst. The developed FRTMB module can be applied not only to rod-type fuel, but also to plate-type fuel and other types of reactor fuel rods. Moreover, the FRTMB module can improve the channel blockage model of ISAA code and make contributions to analyzing the effect of clad ballooning on transient and subsequent parts of core degradation.