• Title/Summary/Keyword: Rubber seal

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유압액추에이터용 U자형 시일의 해석 및 실험적 고찰 (Computational and Experimental Investigation on U-type Seal of Hydraulic Actuator)

  • 유명호;권종호;이택성
    • 한국정밀공학회지
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    • 제23권12호
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    • pp.80-87
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    • 2006
  • Seals are usually made from elastomer, a kind of rubber, and it has the non-linearity and hyper-elasticity. U-type seals are used to prevent the leakage of internal fluid sealed in hydraulic actuator because they have more excellent performance than O-rings or rectangular seals. As a core part of hydraulic actuator, U-type seal gives much effect on performance and reliability of actuator. This study considers an NBR U-type seal under high pressure of a hydraulic actuator, and provides its deformation, stress-strain characteristic and contact force using the non-linear finite element analysis. Analysis results are compared with the experimental ones performed by the self-developed testing equipment. Verification result shows that this study presents a good application process for the effective design of U-type seals under high operation pressure.

오일시일의 마찰특성에 관한 실험적 연구 (Experimental Study on Friction Characteristics in Lip-Type Oil Seals)

  • 나윤환;류병진;김청균
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.307-313
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    • 1998
  • This paper presents the experimental results of the friction characteristics of double lip-type oil seals which show an improvement in sealing performance over single lip-type oil seals. The major differences between two oil seals are the number of contact lip and seal materials; Nitrile Butadine Rubber(NBR) and urethane rubber. The measured results show that the friction torque of double lip seals shows 12-17% increases compared with those of single lip-type seals. But the sealing performance and service life of double tip oil seals have been increased and stabilized due to an optimized design of the seal lip and material properties.

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Nitrile Butadiene Rubber의 비선형성에 대한 실험적 연구 (Experimental Investigation on the Non-linearity of Nitrile Butadiene Rubber)

  • 유명호;이택성;도제성;권종호
    • Elastomers and Composites
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    • 제42권3호
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    • pp.159-167
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    • 2007
  • 산업기계에서 공기압 또는 유압용 액추에이터(actuator)가 넓이 사용되는데 액추에이터의 중요 부품으로 탄성중합체로 만들어진 시일을 사용한다. 우수한 밀봉특성을 요구하는 시일의 재료로 내유성과 내마모성이 비교적 우수한 NBR(nitrile butadiene rubber) 재료가 가장 많이 사용한다. 산업기계의 액추에이터는 적용환경에 따라 낮거나 혹은 높은 온도에서 사용되는데 여러 온도에서 NBR은 그에 따른 특성이 다르게 나타난다. 본 연구에서는 새롭게 만들어지고 있는 재료 중 공기압, 유압용 시일(Seal)재료로 사용하는 Hs70, 80, 90등 3종의 NBR을 각각 $-10^{\circ}C,\;20^{\circ}C,\;80^{\circ}C,\;100^{\circ}C$온도에서 소재의 비선형(nonlinear) 특성의 시험과 유한요소해석에 필요한 재료상수를 알아보고 각각의 온도에서 하중 반복조건에 따른 소성변형 경향을 살펴보았다.

Numerical Study on the Dynamic Response in Elastomeric Oil Seals

  • Shim, Woo Jeon;Sung, Boo-Yong;Kim, Chung Kyun
    • KSTLE International Journal
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    • 제1권1호
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    • pp.43-47
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    • 2000
  • Oil seals will experience a small amplitude dynamic excitation due to the shaft eccentricity as well as out-of-roundness of the shaft. The direct integration method is selected to analyze the time domain response of the seal lip-shaft contact. The physical properties of rubber seal materials are experimentally analyzed. Effects of both frequency and temperature on the material stiffness behavior are investigated for the linear viscoelastic materials of the seal. Using the nonlinear transient model, a finite element analysis of the lip-shaft contact behaviors under dynamic conditions is presented as a function of the shaft eccentricity, the shaft interference and the garter spring stiffness. The FEM results based on the experimental data indicate that the increased rotating speed may produce the separation conditions. These results will be very useful in predicting the leakage of oil seals under dynamic conditions.

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클러치 마스터실린더 주 컵-시일의 유한요소해석 (Finite Element Analysis of Primary Cup-Seal in a Clutch Master Cylinder)

  • 임문혁;이재천;구본은
    • 한국자동차공학회논문집
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    • 제10권3호
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    • pp.143-150
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    • 2002
  • The characteristics of rubber cup seal is highly nonlinear due to the nature of the material's non-linearity and large deformation with frictional contact. And the performance of sealing in master cylinders of automobile is one of the most important factors which affects the safety of drivers. The effects of various shape of the primary cup seal in clutch master cylinder was investigated to reduce oil leakage and to obtain a long reliable life. Deformation and distribution of stresses on the primary cup seal against hydraulic oil pressure were analyzed with changing design parameters such as depth and radius in cup-seal. The obtained results indicate that the depth of cup seal plays a major role on deformation resulting in the sealing force to the wall of clutch master cylinder.

화물열차 차축용 저 마찰 오일실의 성능 평가 (Performance Evaluation of a Lubrication Seal for Freight Cars)

  • 김재훈;신공순;김준호;구병춘
    • 한국철도학회논문집
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    • 제9권6호
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    • pp.630-634
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    • 2006
  • Rail car axles are very important parts for safety of passengers and structural integrity of vehicles. The axles are supported by bearings. To seal grease lubricating the bearings of freight cars, an oil seal has been developed. The developed oil seal is composed of an inner plate, an outer plate and a seal rubber. The friction between axle and housing with the developed oil seal is very low. The seals are designed for a minimum life expectancy of 800,000 kilometers service. In this study, an accelerated durability tests according to AAR Specification M-934-82 were carried out. In addition, various performance tests according to KS B 2804 were conducted.

휠베어링 고무 실의 접촉력에 관한 연구 (A study on Contact force of Rubber Seal for wheel bearing)

  • 최노진;허영민;이광오;강성수
    • 한국정밀공학회지
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    • 제23권1호
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    • pp.145-151
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    • 2006
  • Wheel bearing unit has been exclusively applied to car wheel supporting device. The seal for wheel bearing is required to have both high sealing effects and low reaction forces because wheel bearing are operated on adverse environmental conditions such as mud and splash water. High sealing effects are for the protection of bearing ball wear from dust influx. In order to ensure high sealing effects, it is a easiest way to increase contact force which are affected by geometric characteristics, material properties and interferences between seal and inner bearing but induces higher wear phenomena. Interferences in all variables are most important factor to determine the performance of wheel bearing. In this study, optimization of interference amount was performed with finite element analysis with commercial code ABAQUS. For the sake of finite element analysis, tensile tests of rubber material were conducted and governing equation of nonlinear behavior was achieved. Hock-up bearing was manufactured with optimized interference amount. Results of torque and mud spray tests using this bearing unit are performed. Less torque and moisture influx of bearing with optimized interference amount is evidence to validity of this study.

Self-Alignment Ink-Jet Printed Light Emitting Devices and Light Emitting Seals

  • Okada, Hiroyuki;Matsui, Kenta;Naka, Shigeki;Shibata, Miki;Ohmori, Masahiko;Kurachi, Naomi;Sawamura, Momoe;Suzuki, Shin-Ichi;Inoue, Toyokazu;Miyabayashi, Takeshi;Murase, Makoto;Takao, Yuuzou;Hibino, Shingo;Bessho, Hisami
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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    • pp.449-452
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    • 2009
  • Ink-jet printed (IJP) self-aligned (SA) organic light emitting diodes (OLEDs) and its application to light emitting seal have investigated. Ink-jet printing of light emitting material is carried out onto transparent anode covered with insulating material. Laminated light emitting seal with SA IJP OLED without photo - lithographic process and any vacuum process, noncontact type electromagnetic power supply without electric power supply line, and light emitting tag with network type RF communication terminal by controlling display information were demonstrated.

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연료전지 스택 가스켓용 불소고무에 있어 충전제 종류에 따른 영향 (Effect to Fillers for FKM (Fluorocarbon rubber) Gasket in Fuel Cell Stack)

  • 허병기;강동국;유일혁;이동원;서관호;박이순
    • 공업화학
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    • 제19권1호
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    • pp.86-91
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    • 2008
  • 다양한 고무 충전제가 연료전지 스택용 가스켓의 재료로서의 적합성 및 스택체결에 있어 미치는 영향을 살펴보기 위하여, 카본블랙 및 실리카계 충전제를 사용하여 고무를 배합하였다. 이렇게 배합된 고무재료를 PEMFC (polymer electrolyte membrane fuel cell)의 구동환경을 고려하여 열과 상대유에 대한 장기평가를 실시하였다. 가스켓에 가장 요구되는 압축 영구 줄음율은, 1000 h까지의 장기평가에서도 15% 이하의 우수한 특성을 보였다. 다양한 충전제를 사용한 배합한 고무재료로 가스켓을 제작하고, 체결시 가스켓과 가스켓 사이의 밀봉력을 FEM (finite element method)을 실시하여 최소 0.2 MPa에서 최대 2.5 MPa일 것으로 예측되었다.