• Title/Summary/Keyword: Rubber Mixing

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Influence of Loading Procedure of Liquid Butadiene Rubber on Properties of Silica-filled Tire Tread Compounds

  • Jinwoo Seo;Woong Kim;Seongguk Bae;Jungsoo Kim
    • Elastomers and Composites
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    • v.57 no.4
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    • pp.129-137
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    • 2022
  • Low molecular weight liquid butadiene rubber (LqBR) is a processing aid that can resolve the migration problem of tire tread compounds. Various studies are being conducted to replace the petroleum-based processing oil with LqBR. However, the effect of the loading time of LqBR in the compounding process on silica dispersion and vulcanizate properties is not well known. In this study, we analyzed silica dispersion, vulcanizate properties, and viscoelastic properties of silica-filled tire tread compound according to the processing aid type (TDAE oil, non-functional LqBR) and, silane terminated LqBR) and input timing. In the non-functional LqBR compounds, the 'with TESPT' mixing procedure showed excellent dynamic viscoelastic properties while silane-terminated LqBR compounds showed that the 'after TESPT' mixing procedure was good for 300% modulus and abrasion resistance.

A Study on Oil-Seal Rubber Mixing Using ANOVA (분산분석을 이용한 오일씰 고무 배합에 관한 연구)

  • Yoon, Hyun-cheol;Choi, Ju Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.69-75
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    • 2019
  • Oil seals have a great effect on transmission performance and durability. In this study, the optimal rubber mix was derived using dispersion analysis to obtain excellent oil-seal rubber properties. ANOVA was performed twice. The factors were polymers, carbon, magnesium oxide, and calcium hydroxide, which were used as four factors in ANOVA. The response factors were four items (hardness, tensile strength, elongation rate, and compression deformation) obtained through an experiment with a confidence level of 95%. In the first ANOVA, 168 tests were performed, and in the secondary ANOVA, 24 physical tests were conducted using polymers and carbon derived from the primary ANOVA. Through the ANOVA, we derived a rubber mixture recipe.

On Some Changes in Polymer Blend Topological and Molecular Structures Resulted from Processing

  • Jurkowski, B.;Jurkowska, B.;Nah, C.
    • Elastomers and Composites
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    • v.37 no.4
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    • pp.234-243
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    • 2002
  • A general scheme of a rubber structure is proposed. Using the thermomechanical method(TMA), some changes in the molecular and topological structures for uncured and cured, and unfilled and filled rubbers during processing are shown. In our investigations as region it is understood a complex structure, which is expressed at the thermomechanical curve(TMC) as a zone differed from others in thermal expansion properties. This zone is between the noticed temperatures of relaxation transitions, usually on the level like those determined by DMTA at 1Hz. These regions, which shares, are not stable, and differ in molecular-weight distribution(MWD) of chain fragments between the junctions. Differences in dynamics of the formation of the molecular and topological structures of a vulcanizate are dependent on the rubber formulation, mixing technology and curing time. Some of characteristics of these regions correlate with mechanical properties of vulcanizates what is shown for NR rubbers containing ENR or CPE as a polymeric additive. It is well known that the state of order influences diffusivity of low-molecular substances into the polymer matrix. Because of this, the two topological amorphous regions should influence the distribution of the ingredients and resulting in rubber compounds' heterogeneity, and related properties of cured rubber. Investigation of this problem is expected to be, in the future, one of the essential factors in determining further improvement of polymeric materials properties by compounding with additives and in reprocessing of rubber scrap.

Microwave Absorption Properties of Ferrite/Rubber Composite Microwave Absorber mixed Ni-Zn ferrite and $Ni_2Y$ ferrite (Ni-Zn 페라이트와 $Ni_2Y$ 페라이트를 혼합한 페라이트/고무복합형 전파흡수체의 전파흡수특성)

  • Kim, H.G.;Kim, S.R.;Lee, S.H.;Cho, H.C.;SaGong, G.
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1355-1357
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    • 1997
  • In this study, the ferrite/rubber composite microwave absorbers mixed Ni-Zn ferrite and $Ni_2Y$ ferroxplana were prepared in order to control matching condion. The variation of the material constants($\dot{\varepsilon}$, $\dot{\mu}$) and microwave absorbing characteristics were investigated with various ferrite mixing ratio. The material constants of ferrite/rubber composite microwave absorber could be controlled by variation ferrite mixing radio. The matching frequency and thickness could be controlled with various ferrite mixing ratio.

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The Study of Optimized Compounds Containing Silica and Coupling Agent to Improve the Physical Properties of Rubber Compounds (고무물성 향상을 위한 실리카 및 실란 커플링제의 최적배합에 관한 연구)

  • Oh, Sae-Chul;Go, Jin-Hwan;Lee, Seag;Park, Nam-Cook
    • Elastomers and Composites
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    • v.30 no.2
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    • pp.112-121
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    • 1995
  • The physical properties of rubber compounds containing silica and siliane coupling agent in order to replace the carbon black and prepare for environmental regulation showed improved dynamic properties(rebound, heat build-up, $60^{\circ}C\;tan\;{\delta}$), but the abrasion resistance did not improve compared with the compounds containing carbon black. Also, curing retardation because of coherent structure of silica improved by the addition of DEG, but the mixing step change of activators did not so much improve the static and dynamic properties of the compounds containing high synthetic rubber, the status of mixing and dispersion showed that the compounds containing carbon black was much better than the compounds containing silica by TEM investigation.

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Analytical Method for Determination of Microstructure of SBR and SBR Content in Blended Rubber Composites Using Pyrolytic Technique

  • Eunji Chae;Sung-Seen Choi
    • Elastomers and Composites
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    • v.57 no.4
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    • pp.188-196
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    • 2022
  • Styrene-butadiene rubber(SBR) is a copolymer of styrene and butadiene. It is composed of 1,2-unit, 1,4-unit, and styrene, and its properties are dependent on its microstructure. In general, rubber composites contain a single rubber or a blended rubber. Similarly, SBR is used by mixing with natural rubber(NR) and butadiene rubber(BR). The composition of a rubber article affects its physical and chemical properties. Herein, an analytical method for determining the microstructure of SBR using via pyrolysis is introduced. Pyrolysis-gas chromatography/mass spectrometry is widely used to analyze the microstructure of polymeric materials. The microstructure of SBR can be determined by analyzing the principal pyrolysis products formed from SBR, such as 4-vinylcyclohexene, styrene, 2-phenylpropene, 3-phenylcyclopentene, and 4-phenylcyclohexene. An analytical method for determining the composition of SBR/NR, SBR/BR, and SBR/NR/BR blends via pyrolysis is introduced. The composition of blended rubber can be determined by analyzing the principal pyrolysis products formed from each rubber component.

Real-Time Monitoring for Automobile Rubber Parts Manufacturing (방진고무 생산공정의 실시간 모니터링)

  • 정광조;임선종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.653-657
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    • 2000
  • The paper describes the contents and results of the national project named "Development of Computer Integrated Product Design for Automation Equipment". It is focussed on the real-time control '||'&'||' monitoring of manufacturing process for automobile rubber parts. Automobile rubber parts industy is one of the typical process that high11 depends upon manufacturing facilities and equipments. So. it requires high cost and engineering technolog) on plant implementation. But most companies of rubber parts industries are small or mid companies that habe weak abilities for plant implementation properly and systematically. Therefore, for upgrading the levelof automation. it is necessar). to dekelope the computer based management and monitoring slsteni that enables to build-up the common base of automation and systemization. 'Through this project. we developed low cost real-time monitoring system for banbun mixing process '||'&'||' mold injection process of rubbcr parts manufacturing, that is composed with DDCU(Distributed Digital Control Unit),signal interfaces to gathering mon~toring terms and speciall\ developed functional sofhare including some algorithm for management '||'&'||' process monitoring

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Mechanical Property, Thermal Conductivity, Rebound Resilience and Thermal Property of Chloro Isobutylene Isoprene Rubber/Ethylene Propylene Diene Monomer Blend

  • Hwang, Young-Bea;Lee, Won-Ki;Park, Chan Young
    • Elastomers and Composites
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    • v.53 no.2
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    • pp.80-85
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    • 2018
  • Chloro isobutylene isoprene rubber (CIIR) and ethylene propylene diene monomer (EPDM) compounded with other formulation chemicals, depending on the polymer blend, were prepared by mechanical mixing. After manufacturing the rubber vulcanizate by compression molding with a hot press, the mechanical and thermal properties including thermal conductivity, rebound resilience of the CIIR/EPDM blends were measured. As the EPDM rubber content increased, hardness and tension set showed a tendency to increase. Pure CIIR exhibited the lowest tensile strength; however, tensile strength increased with loading of EPDM rubber. On the other hand, in CIIR rubber, which is usually a low-rebound elastomer owing to a high damping effect, rebound resilience exhibited an increasing trend as the content of EPDM rubber increased. As the EPDM rubber content increased, thermal stability was improved due to reduction of decomposition rate in the rubber region of the blend vulcanizate.

Comparative Evaluation of Manufacturing Properties of Carbon Fiber Reinforced Thermoplastic Polymer (CFRTP) according to Nanofiller Type (나노필러 종류에 따른 열가소성 탄소 섬유강화 복합재료의 제작 물성 비교 평가)

  • Jun Ha Park;Soon Ho Yoon;Minkook Kim
    • Composites Research
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    • v.37 no.3
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    • pp.186-189
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    • 2024
  • This study compared and evaluated the mechanical properties of carbon fiber reinforced thermoplastic polymer (CFRTP) mixed with nanofillers. After mixing various nanofillers such as Multi-wall carbon nanotube (MWCNT), Silicon oxide, Core shell rubber, and Aramid nanofiber with Polyamide 6 (PA6) resin, this is used as a matrix to create a carbon fiber reinforced composite material (CFRP) was manufactured and its physical properties were measured. Depending on the type and mixing ratio of nanofiller, tensile strength, inter-laminar shear strength (ILSS), and Izod impact strength were measured. In terms of tensile strength and impact strength, the highest values were obtained when mixing core shell rubber, however the ILSS was optimal when mixing less than 1 wt.% of silicon oxide.

Study on the Change of Physical Properties with Silica Contents in Solution Styrene-Butadiene Rubber (SSBR)/Silica Composites

  • Kim, Tae Yeop;Won, Sung Yeon;Kang, Shin Hye;Cho, Ur Ryong
    • Elastomers and Composites
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    • v.52 no.1
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    • pp.17-21
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    • 2017
  • The optimum mixing conditions of silica and silane containing rubber composites were evaluated by investigating the properties of rubber composites prepared with a silica composition of 10, 20, 40, 60, and 80 g, respectively. The crosslinking rate decreased with increasing silica content, with he promoters being adsorbed on the silica surface with in the rubber composite. As a result, the increase in crosslinking time resulted in the destruction of the silica structure. The increase of the bound rubber content due to the destruction of the silica structure inhibited the chain motion of the polymer molecules and reduced the cohesion of the silica itself. Finally, the increase of silica content showed the increase of hardness, tensile strength, and storage modulus of rubber composites.