• Title/Summary/Keyword: Rubber Materials

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Development of Vehicle Sealing Inspection System Using Geometry Matching Method (형상 매칭법을 이용한 비이클 실링 검사 시스템 개발)

  • Lee, Jung-Ho;Park, Chan-Hee;Seo, Young-Soo;Lee, Hyung-Soo;Kim, Han-Joo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.150-155
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    • 2013
  • This work present a new method of sealing inspection system for vehicle in which foam rubber materials are used for sealing the vehicle parts. This system is composed from a devices comprising non-contact and real-time scanning on visual inspection in machine parts. We have been investigated qualitative factors that influenced on sealing system of vehicle structure which flexibly attenuated vibration and plenty of foam rubber materials having elastic property. However, there are different factors which still depended on outdated technique (personnel subjective judgment) in the performance inspection of rubber parts, specially for cross section inspection. Through a newly developed inspection system which recently applied for the production line, we successfully achieved more effective results of matching rate by about 80 % in the sealing performance inspection with 0.7% to 1.4% in the repeated errors. These are resulted from non-contacted response by CCD camera and vision program using geometry matching method. We expect that this system may be widely applied in the strict inspection parts of more diverse cross-section in future.

A Study on the Determination of Fracture Parameters for Rubber Toughened Polymeric Materials Using on Instrumented Charpy Impact Test (계장화 샤르피충격시험기를 이용한 고무보강 폴리머재료의 파괴인자 결정에 관한연구)

  • Park, Myeong-Gyun;Choe, Yeong-Sik;Park, Se-Man;Yang, Jin-Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1520-1526
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    • 2002
  • The Charpy and Izod impact tests are the most prevalent techniques used to characterize the effects of high impulse loads on ploymeric materials. An analysis method for rubber toughened PVC is suggested to evaluate critical dynamic strain energy release rates(G$\_$c/) from the Charpy impact energy measurements. An instrumented Charpy impact tester was used to extract ancillary information concerning fracture parameters in addition to total fracture energies and maximum critical loads. The dynamic stress intensity factor Kid was computed for varying amounts of rubber contents from the obtained maximum critical loads and also toughening effects were investigated as well.

A Study of Friction Characteristics in Magneto-Rheological Elastomer (자기유변탄성체 액츄에이터의 마찰특성 연구)

  • Lee, Deuk-Won;Lee, Chul-Hee;Kim, Cheol-Hyun;Cho, Won-Oh
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.213-217
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    • 2011
  • In this study, friction characteristics using elastomeric actuator with Magneto-rheological (MR) materials are identified. Typically, Magneto-rheological materials are divided into two groups by MR fluid in fluid state and MR elastomer in solid state like rubber. The stiffness characteristics of Magneto-rheological material can be changed as magnetic field is applied. MR fluid has been applied to various industry fields such as to brake, clutch, damper, engine mount and etc. However, MR fluid has been used under the sealed condition to prevent leaking issues. In order to overcome these problems, MR elastomer that has same property as MR fluid has been developed and studied. MR elastomer mainly consists of polymer material such as natural rubber or silicon rubber with particles that can be polarized with magnetic field. And it is called as a smart material since its stiffness and damping characteristics can be changed. In this study, MR elastomer is produced and pin-on-disc tests are carried out to identify the friction characteristics of the material. Several test conditions are applied to evaluate the feasibility to use as a smart actuator in the field of vibration control.

Study of body movement monitoring utilizing nano-composite strain sensors contaning Carbon nanotubes and silicone rubber

  • Azizkhani, Mohammadbagher;Kadkhodapour, Javad;Anaraki, Ali Pourkamali;Hadavand, Behzad Shirkavand;Kolahchi, Reza
    • Steel and Composite Structures
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    • v.35 no.6
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    • pp.779-788
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    • 2020
  • Multi-Walled Carbon nanotubes (MWCNT) coupled with Silicone Rubber (SR) can represent applicable strain sensors with accessible materials, which result in good stretchability and great sensitivity. Employing these materials and given the fact that the combination of these two has been addressed in few studies, this study is trying to represent a low-cost, durable and stretchable strain sensor that can perform excellently in a high number of repeated cycles. Great stability was observed during the cyclic test after 2000 cycles. Ultrahigh sensitivity (GF>1227) along with good extensibility (ε>120%) was observed while testing the sensor at different strain rates and the various number of cycles. Further investigation is dedicated to sensor performance in the detection of human body movements. Not only the sensor performance in detecting the small strains like the vibrations on the throat was tested, but also the larger strains as observed in extension/bending of the muscle joints like knee were monitored and recorded. Bearing in mind the applicability and low-cost features, this sensor may become promising in skin-mountable devices to detect the human body motions.

A Study for Interior Noise Contribution of Support Material used in Railway Vehicle Floor (철도차량 부유상구조의 Floor support 재질이 차량 실내소음에 미치는 영향에 관한 연구)

  • Son, Byoung-Gu;Kim, Jong-Nyeun;Woo, Kwan-Je
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1776-1781
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    • 2008
  • To reduce interior noise of running vehicles, a floating floor construction has been widely used in recent railway industry. Among the key factors of the floating floor design, dynamic stiffness is of most important in acoustical point of view. Sometimes hard rubber type supports have often been selected due to the other design constraints such as heavy load condition, durability of rubber element and its cost etc., even though it seems like the softer support, the better isolation of noise and vibration. In this paper two representative floor supports have been considered to evaluate their effectiveness in interior noise contribution: one is a soft rubber and another is a relatively hard one. From the measured dynamic stiffness of the specimens, equivalent stiffness of actual floating floor has been derived to use in the analytical models. Calculated air-borne and structure-borne noise insulation properties of the floating floors have been compared with experiments in prototype car. In full car model interior noise levels of running vehicles have been predicted to quantify the effectiveness of the two different floating support materials and verified through the measured inside noise levels of actual train as well. By comparison with difference of running noise levels two materials for floor support can be investigated quantitatively so that it could be applied in floating floor design.

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Dynamic deformation behavior of rubber under high strain rate compressive loading (플라스틱 SHPB를 사용한 고무의 고변형률 하중하에서의 동적변형 거동)

  • 이억섭;김경준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.849-853
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    • 2002
  • A specific experimental method, the split Hopkinson pressure bar (SHPB) technique has been widely used to determine the dynamic material properties under the impact compressive loading conditions with strain-rate of the order of 103/s~104/s. In this paper, dynamic deformation behaviors of rubber materials widely used for the isolation of vibration from varying structures under dynamic loading are determined using a Split Hopkinson Pressure Bar technique.

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A Review of the Flashover Performance of High Voltage Insulators Constructed with Modern Insulating Materials

  • Khatoon, Shabana;Khan, Asfar Ali;Singh, Sakshi
    • Transactions on Electrical and Electronic Materials
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    • v.18 no.5
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    • pp.246-249
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    • 2017
  • Pollution flashover of outdoor insulators is a common risk, which affects the safe operation of overhead transmission networks. Early electrical power systems, which feature insulators made from ceramic materials have been used all over the world with good performance. At present, non-ceramic insulators are in common use, as a result of their good electrical as well as mechanical properties. The aim of this paper is to discuss and compare the flashover performance of insulators typically used in power lines, such as, porcelain, ethylene-propylene-diene-monomer (EPDM) rubber, room temperature vulcanized (RTV) and high temperature vulcanized (HTV) coated silicone rubber. The effect of various parameters, including the severity of pollution, ice accumulation, and shade profile, are considered.. From the studies reviewed it was concluded that there is a distinct difference in the flashover voltages of different types of insulators, and the silicone provides the best flashover performance of all insulating materials.

A study on the accelerated life test method of hose assemblies by applying Knockdown stress (녹다운 스트레스에 의한 유압호스 조립체의 가속수명시험에 대한 연구)

  • Ko, Jae-Myoung;Lee, Yong-Bum;Han, Sung-Geon;Yoo, Young-Chul;Kim, Hyoung-Eui
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.93-100
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    • 2006
  • The failure of hydraulic hose assemblies is caused by the impulse pressure and repetitive motions of bending and stretching (flexing) used at high pressure pipe in the form of bursting Since it takes long time to observe the bursting for life analysis, we can reduce test time by the method of applying the Knockdown stress which is equivalent to 70% of initial bursting pressure on rubber hose assemblies with maintaining the failure mode equally In this study, after scale parameter, shape parameter, and acceleration factor by preforming the impulse pressure test until the hose bursts, and finally analyzed the accelerated life.

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Study on Sealing Characteristics of Solenoid Valve for Fuel Cells (연료전지용 솔레노이드 밸브의 실링 특성에 관한 연구)

  • Yun, So-Nam;Jeong, Hwang-Hun;Kim, Young-Bok;Kim, Dong-Gun;Heo, Duk-Yeal
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1193-1198
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    • 2011
  • The solenoid valve used in fuel cell system need to have good sealing performance because the work fluid can explode in the system. Moreover, the temperature of the work fluid is extremely high in order to maintain the properties of the rubber ring that seals the solenoid valve. This study deals with the rubber ring which is made from a fluoro-elastomer. The life cycle of the rubber ring was estimated by the relational expression of Arrhenius, and the solenoid valve was tested to confirm the sealing characteristics.

Preparation of EPDM/Polyamide12 Elastomers through Electron Beam Irradiation (전자선 조사를 통한 EPDM/Polyamide12 탄성체의 제조에 관한 연구)

  • Jung, Hyo Shin;Park, Jung Il;Kang, Phil-Hyun;Choi, Myung Chan;Chang, Young-Wook;Hong, Sung Chul
    • Polymer(Korea)
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    • v.37 no.5
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    • pp.571-578
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    • 2013
  • Polyamide12 (PA12) is blended with ethylene propylene diene rubber (EPDM) at various compositions in the presence of maleated EPDM (mEPDM) to afford blend materials having the characteristics of thermoplastic elastomer (TPE). The EPDM/PA12 melt-blends are further irradiated with electron-beam (e-beam) at 0~100 kGy dosage, yielding selective crosslinking between EPDM chains while retaining melt-processibility originated from PA12 phase. mEPDM acts as a compatibilizer and affords additional improvements in mechanical properties of the EPDM/PA12 blend. With 25 kGy of e-beam irradiation and mEPDM, the EPDM/PA12 blends successfully exhibit TPE behaviors with reasonable elastomeric and mechanical properties.