• Title/Summary/Keyword: Roundness

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A study on analysis of SM55C worked-shape in the BTA drilling (BTA 드릴링에 있어서 SM55C의 가공면 형상에 관한 연구)

  • 장성화
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.84-89
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    • 1998
  • BTA drilling among the deep hole drilling is using for the improvement of productivity and the high-efficient working. As the deep hole drilling with BTA drill is satisfied with the required quality by one-pass processing, more deeper hole depth, the accuracy of materials is affected by bending vibration and cutting speed. This paper is studied that the shapes of material (surface roughness, roundness) is affected by cutting condition compared actual roundness with lobe shape with modeling of computer through the experiments in the BTA drilling system with BTA drill.

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Efffct of Material Removal per Tooth on the Circumferential Shape of Cylindrically Milled Parts (공구날당 소재제거량이 원통형 밀링가공물의 원주형상에 미치는 영향)

  • Kim Kwang Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.62-66
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    • 2004
  • A study for investigating the effects of the cutting conditions(feed rate, radial depth of cut, cutting speed) and the tool diameter on the circumferential geometry of the cyl indrically end-mi1led workpiece is described. In this work, the circumferential geometry is characterized by the roundness error. Experimental results show that the circumferential geometry is directly affected by the material removal per tooth,which is defined as a function of the cutting speed, the feed rate and the radial depth of cut. And, the radial depth of cut is revealed to be the most critical condition among them. It is also found that the roundness error decreases when the tool diameter is larger under the same cutting conditions.

A Study on the Precision Hole Machiningof Pre Hardened Mould Steel (프리하든 금형강의 정밀 홀 가공에 관한 연구)

  • Lee, Seung-Chul;Cho, Gyu-Jae;Park, Jong-Nam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.98-104
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    • 2012
  • In this paper, precision processing is carried out for the pre hardened steel(HRC 54), which is one of injection mould materials. Processing characteristics are estimated according to the number of tool cutting blade and roundness is observed by the 3-Dimensional measuring machine. The surface roughness affected by the wire electric discharge machining are measured. Cutting component force of STAVOX is the highest in condition of 2F processing because load per a blade of cutting tool is high. Especially, the difference in Fz is over 20N by cutting load. The slower spindle rotation speed and tool feed rate are, the better cutting component force is. The roundness of hole processed in condition of 4F is good because feed rate is able to be fast. When rotation speed is increased, the surface roughness is decreased. The surface roughness acquired in condition of 2F processing is higher about 50% than 4F processing.

Study on the Thermal Deformation Characteristics of the Automotive Diesel Engine Piston (자동차용 디젤엔진 피스톤의 열변형 특성에 관한 연구)

  • 이교승;이진호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.162-173
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    • 1997
  • A 3-dimensional finite element model was developed for the analysis of the automotive diesel engine piston. The model, which consists of a full piston to accomodate the eccentric bowl in the piston crown, is used to calculate steady state operating temperature, thermal stress and thermal deformation of the piston. Roundness measurement tests, which are new approaches to the analysis of piston abrasion and deformation, were done for the comparision of two states of a piston-before and after operation. Numerical prediction shows good agreement with roundness measurement test results.

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A Study on the Effect of Dimensional Errors and Roundness in High Speed Cylindrical Machining Al-alloy (Al합금의 고속 원통가공에서 발생하는 치수오차와 진원도의 영향 고찰)

  • 윤종학;서성원;이헌철
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.17-24
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    • 2001
  • Recently, the requirements for high precision and efficiency machining are gradually increased to raise international competitiveness at the industrial fields of die and molds. This trend had made effects on the industrial fields in Korea and which needs fur studying of high precision and efficiency machining. This study is to investigate the effects of the non-out of end mill in the external cylindrical machining operated by solid carbide end mills with Al-alloy in high speed machining center relating to high spindle revolution and frost fred per minute on the dimensional precision, roundness of workpiece. From the results of experimentations followings are obtained; when Al-alloy is processed by the external cylindrical cutting of end milling through the high speed revolution, if the spindle revolution is higher relating to radial depth of cut, feed per tooth in very lower situation, finally, productivity can be raised because high precision and quality products are machined high efficiently.

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Influence of Chucking Forces upon the Accuracy of Circular Hole in Boring Process on the Turning (선반으로 보링가공 할 때 척킹력이 가공 정도에 미치는 영향)

  • Lee, Sang-Soo;Kang, Shin-Gil;Jeon, Young-Seog
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.58-64
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    • 2008
  • The cutting process of materials is accompanied with the elastic and plastic deformation due to chucking forces in the boring process of thin holes on the turning. Upon removal of chucking forces at the end of process, the original shape is remained in the plastic deformation; on the other hand, it is modified in the elastic deformation due to spring back. Fixing materials by chucks on the turning has influence on roundness because the process is conducted with unbalanced distribution load induced from the fixing of three jaws. Moreover, the amount of spring back depends on the magnitude of fixing forces. We studied the change of roundness according to fixing forces as well as the method to reduce the influence of chucking forces.

Influence of fixed pressure on the machining accuracy of inner diameter of hollow shaft (고정압이 중공축 내경의 가공정밀도에 미치는 영향)

  • Jeon, Young-Seog;Jang, Sung-Min;Kang, Shin-Gil
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.381-387
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    • 2010
  • This paper presents a study of the influence of fixed pressure in turning. The effect of roundness error and diameter deformation were studied with respect to the fixed pressure applied inside the cylindrical work piece made by boring tool in CNC lathe. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is SM45C and the machining method is dry cutting. Cutting conditions as cutting speed, feed rate and depth of cut are constant. Finally, the change of fixed pressure had influence on the roundness error and diameter deformation.

Influence of the Character of Fly Ash on the Fluidity of Fly Ash Cement Paste

  • Lee, Seung-Heun;Sakai, Etsuo
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.426-429
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    • 2010
  • The Influence of the character of fly ash on the fluidity of cement paste with a polycarboxylic acid type superplasticizer was investigated in connection with the particle size distribution, unburned carbon content, specific surface area and shape of the fly ash. The fluidity of the fly ash cement paste with an added 20 vol% fly ash increases with an increasing roundness of the fly ash and it decreases with an increasing n-value of the fly ash cement. There is a linear correlation between the roundness/n-value and the fluidity of fly ash cement paste.

Mathematical Modeling of the Roundness for Plastic Injection Mold Parts with Complicated 3D curvatures (복잡한 3차원 곡면을 가지는 플라스틱 사출 성형품을 위한 진원도의 수학적 모델링)

  • Yoon, Seon Jhin
    • Design & Manufacturing
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    • v.13 no.2
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    • pp.6-11
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    • 2019
  • In this study, we constructed the mathematical model to evaluate the roundness for plastic injection mold parts with complicated 3D curvatures. Mathematically we started off from the equation of circle and successfully derived an analytical solution so as to minimize the area of the residuals. On the other hand, we employed the numerical method the similar optimization process for the comparison. To verify the mathematical models, we manufactured and used a ball valve type plastic parts to apply the derived model. The plastic parts was fabricated under the process conditions of 220-ton injection mold machine with a raw material of polyester. we experimentally measured (x, y) position using 3D contact automated system and applied two mathematical methods to evaluated the accuracy of the mathematical models. We found that the analytical solution gives better accuracy of 0.4036 compared to 0.4872 of the numerical solution. The numerical method however may give adaptiveness and versatility for optional simulations such as a fixed center.

Evaluation of the Fluidity of Fly Ash Cement Paste (플라이 애시 혼합 시멘트 페이스트의 유동성 평가)

  • 이승헌;김홍주;판정열;대문정
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1221-1226
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    • 2000
  • Influence of characters of fly ash on the fluidity of cement paste with polycarboxylic acid type superplasticizer has been investigated in connection with the particle size of distribution, unburned carbon content, specific surface area and shape of fly ash. The fluidity of paste is increased with increasing roundness of fly ash and it is decreased with increasing n-value of Rosin-Rammler distribution function. There is a linear correlation between roundness/n-value and fluidity of fly ash cement paste.