• Title/Summary/Keyword: Rounding radius

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Development of Local Modification Functions for Edge Rounds on Shell Meshes (쉘 메쉬 모델의 모서리 라운드 탐색 및 수정 기능)

  • 이원경;이상헌
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.624-627
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    • 2000
  • This paper describes a local modification capability on shell meshes, which can change a 'constant or variable radius of rounding for the s h q edges of the stamping die shoulder in the mesh. The algorithm consists of the followin_e three main steps; (1) the rounding area for sharp edges of a die shoulder are detected from the given shell mesh, (2) a rolling-ball surface with a given constant or variable radius is generated, which is contacti% with two incident face groups of the sharp edges, (3) the rounding area of the mesh is cut off, and a new mesh for the rolling-ball surface is generated and implanted into the gap. Owing to this rounding modification capability, CAE engineers can examine various cases based on the existing dies by scanning them to form polyhedral models and then changing radii of die shoulders for stamping process simulation.

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자동차용 충격흡수기의 튜브 스피닝 공정 해석

  • 김영호;박재우;조호성
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.33-38
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    • 2000
  • In process of tube spinning far shock absorber on vehicles, the selection of feed rate and rounding radius of forming roller and revolution speed of tube and forming roller, forming gap between die and forming roller are very important factors to obtain the optimal process result. In this paper, rigid-plastic FEM and UBET analysis are applied to verify effect of each factors by forming load. We can obtain the optimal conditions to prevent defects during processing.

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EFFECTS OF ROUNDING CORNERS ON THE FLOW PAST A SQUARE CYLINDER (정방형 실린더의 모서리 원형화에 따른 유동 불안정성의 변화)

  • Park, Doohyun;Yang, Kyung-Soo;Lee, Kyongjun;Kang, Changwoo
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.57-63
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    • 2014
  • This study performed numerical analysis for the characteristics of flow-induced forces and the flow instability depending on the cross-sectional shape of the cylinder in laminar flow. To implement the cylinder cross-section, we adopted an Immersed Boundary Method with marker particles. We analyzed flow characteristics based on the radius of corner curvature. Main parameters are corner radius and Reynolds number (Re). With Re = 40, 50, 150 we calculated the flow field, drag coefficient, RMS of lift coefficient, pressure coefficient and Strouhal number in conjunction with the corner radius variation. Also, we calculated critical Reynolds number ($Re_c$) depending on the corner radius variation.

Rounding Operations on Shell Meshes (쉘 유한 요소 모델의 라운딩 기능 개발)

  • 이원경;이상헌;인정제
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.2
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    • pp.111-124
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    • 2001
  • In this paper, we propose rounding operations on shell meshes, which give a constant or variable radius of rounding directly to sharp edges on a shell mesh. The rolling-ball methods for freeform surface rounding are introduced to devise the algorithms for these operations. Our algorithms consists of three steps as follows: detecting sharp edges, generating a rolling-ball surface contacting with two face groups adjacent to the sharp edges, and then replacing the rounding area of the original mesh with the mesh generated on the rolling-ball surface. In addition, this paper shows their application to the area of stamping die design. These operations enable CAE engineers to directly change the meshes of stamping tools without modification of CAD models for dies and regeneration of their meshes.

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Analysis of Contact Tractions influenced by Edge Machining (모서리가공에 따른 접촉응력 해석)

  • Kim, Hyung-Kyu;Kang, Heung-Seok;Yoon, Kyung-Ho;Song, Kee-Nam
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.389-395
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    • 2001
  • To restrain contact failure, present study investigates the influence of edge machining of an indenter (punch). As for the edge machining, rounding, chamfering, and chamfering and rounding are considered. Contact mechanics is consulted to examine the traction profile and the size of the contact region which are directly influenced by the end profile of the indenter. The effect of rounding size (i.e., radius) in the case of the chamfering and rounding edge-indenter is studied. Shear traction is also evaluated within the regime of partial slip. Size of slip region and its expansion rate due to the increase of shear force are considered to investigate the shape effect of the indenter on contact failure.

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The simulation on a electric field distribution of dielectric beads with a shape of ball in water (유전체 비드를 이용한 수중 방전의 전계 분포 특성 평가)

  • Lee, Dong-Hoon;Park, Honh-Jae;Park, Jae-Youn
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.15-18
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    • 2003
  • In this paper, We explained the best shape design of electrode for discharge on the water. Electrode with rounding was reduced maximum electric field of over 40% to electrode without rounding for discharge on the water and the best shape of electrode for discharge on the water designed when shape of electrode had a curve radius of over $60^{\circ}$ at electrode's face to electrode's face with minimum distance and a curve radius of under $120^{\circ}$ at electrode's side face to electrode's front face. And When dielectric beads are used between electrodes, the life of electrodes is improved by lower stress of electric field on surface of electrodes.

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The Influence of Contact Shape on the Slip Regime in Contact-induced Failure

  • Kim, Hyung-Kyu;Kang, Heung-Seok;Song, Kee-Nam
    • KSTLE International Journal
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    • v.2 no.2
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    • pp.85-92
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    • 2001
  • The variation of contact traction induced by different contact shapes is studied experimentally and theoretically. Considerations fer the contact shape are rounded, truncated and truncated with rounding punches. A fretting wear experiment is conducted with the contact configuration of the strip on the tube specimens. The strip specimen is pressed to form the end profile of a rounded and truncated with rounding punches shape. Wear on the tube is investigated, which is regarded as the slip region of the contact surface. Taken into consideration is the general solution of the normal traction in the case of the indentation by a punch with its end profile of the combination of parabolas. Then, partial slip solution is obtained numerically, which is compared with the wear on the tube. The radius of the rounding and the obliquity of the edge truncation affect the tractions considerably. It is found that the proper choice of the end profile can restrain the contact-induced failure such aswear.

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Numerical Study on the Effects of Pressure Wave Propagation for Tunnel Entrance Shape Change in High-Speed Railways (고속철도의 터널입구 형상변황에 따른 압력파동 현상에 관한 수치적 연구)

  • 목재균;백남욱;유재석;최윤호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.2
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    • pp.50-59
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    • 1997
  • When a front head of train enters a tunnel at a high speed, compression wave is generated at tunnel entrance due to the confinement effect and propagated along the tunnel with sound of speed. The propagated compression wave is reflected at tunnel exit due to abrupt pressure change at passage. The reflected wave is expansion pressure wave. And when the rear head of train goes through the tunnel entrance, another expansion pressure wave is generated and propagated along the tunnel. The pressure drop occurs seriously around train when the two expansion pressure waves come cross on train in the tunnel. In order to reduce the pressure drop, the compression wave front must be controlled because the intensity and magnitude of pressure drop is nearly proportional to that of compression wave at tunnel entrance. This study relates to reduction of the pressure wave gradient with respect to tunnel entrance shape change with various kind of angle and rounding. The results show characteristics of wave propagation in tunnel, usefulness of characteristic curve to estimate proper time domain size in numerical study and measuring time in actual experiment. Also rounding is contributed to improve pressure wave front even if its radius is very small at tunnel entrance. In order to improve of pressure wave front at tunnel entrance, proper angle is prefered to rounding with big radius and an angle of around 14$^{\circ}$ is recommended according to this simulations, And it is expected to reduce additional pressure drop in tunnel when the location and the size of the internal space for attendant equipment are considered in advance.

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A PIV STUDY OF VORTEXING DURING DRAINING FROM Cylindric CONTAINERS (원형 용기의 중심에서 벗어난 유출구 위치에 따른 회전배수 특성의 PIV 연구)

  • Ju, M.G.;Sohn, C.H.;Gowda, B.H.L.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.89-92
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    • 2007
  • In the present study, the flow field in a square container with various comer rounding is studied to investigate drain flow characteristics. An attempt has been made to understand the mechanism that is responsible for vortex suppressing by the different radius of rounding at the comer. For this purpose, flow visualization studies using PIV (Particle Image Velocimetry) are employed to determine the flow patterns in a square tank. Results are obtained when there is no draining and with draining. The flow field is visualized both in horizontal and vertical planes.

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2 Dimensional Modeling of Centerless Grinding -Infeed (Plunge) Process-

  • Kim, Kang
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.25-31
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    • 2003
  • A computer simulation model for investigating a two-dimensional (2-D) rounding mechanism in a centerless grinding process is described. This model includes the interference phenomena and the concept of machining elasticity. Since initial contact points are used as a reference, the result of this simulation is not affected by the location of the reference circle center and the radius of the reference circle. Also, details of the machining factor are studied by using process variables (grinding wheel speed, wheel specification, workpiece speed, dressing condition, etc.). The effect of the threshold grinding force on the size of ground workpiece is investigated. For the verification of this method, simulation results are compared with the experimental work.