• 제목/요약/키워드: Rough surface

검색결과 939건 처리시간 0.043초

공기 냉각 방식의 래핑을 이용한 구리 기판 연마 공정 개발 (Thick Copper Substrate Fabrication by Air-Cooled Lapping and Post Polishing Process)

  • 이호철;김동준;이현일
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.616-621
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    • 2010
  • New type of the base material of the light-emitting diode requires copper wafer in view of heat and electrical conductance. Therefore, polishing process of the substrate level is needed to get a nanometer level of surface roughness as compared with pattern structure of nano-size in the semiconductor industry. In this paper, a series of lapping and polishing technique is shown for the rough and deflected copper substrate of thickness 3mm. Lapping by sand papers tried air cooling method. And two steps of polishing used the diamond abrasives and the $Al_2O_3$ slurry of size 100mm considering the residual scratch. White-light interferometer proved successfully a mirror-like surface roughness of Ra 6nm on the area of $0.56mm{\times}0.42mm$.

금형의 자유곡면 가공용 CAD/CAM SYSTEM 구축에 관한 연구 (A Study on the Construction of CAD/CAM system ; for Machining of Sculptured Surface of Die)

  • 구영희;이동주;남궁석
    • 한국정밀공학회지
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    • 제9권1호
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    • pp.96-105
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    • 1992
  • A study on the construction of a CAD/CAM system operated by 16 Bit PC basic language, for machining sculptured surface of die, was carried out. The system consists of 2 steps i.e., process for geometric modelling by wire frame and process for machining data generation. Geometric modelling for sculptured surface is made by the point data fitting, parallel sweeping, normal sweeping and linear connection of cross section curve. Machining data are gained by cutter off-set of geometric model data and machining carried out by DNC. This system is to be proved enough for rough cutting by actual machining experiment. But, for becoming a high level system, another method of cutter off-set has to be regarded and system must be reconstructed by another program language.

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자동차용 휠 베어링의 부분탄성유체윤활 해석 (Partial-EHL Analysis of Wheel Bearing for a Vehicle)

  • 김동원;이상돈;조용주
    • Tribology and Lubricants
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    • 제21권6호
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    • pp.289-295
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    • 2005
  • Most machine element, such as gears and bearings, are operated in the mixed lubrication region. Contact between two asperities has an effect on machine life by increasing local pressure. To estimate fatigue life exactly, asperity contact should be considered as a factor of fatigue life because this happening produce friction, abrasion and make flash temperature. In this paper, asperity contact is considered as a result of film breakdown when lubricant pressure is not enough to separate two asperities. Contact pressure is calculated to asperity overlap region and added to lubricant pressure. For this model, numerical procedure is introduced and the result on surface roughness and velocity for wheel bearing is presented. Results of EHL analysis for wheel bearing show that asperity contact is occurred at the edge ofEHL conjunction where has a insufficient lubricant pressure to separate two surface.

동양달팽이의 위에 대한 조직화학적 및 미세구조적 연구 (Histochemical and Ultrastructural Study on the Stomach of a Land Snail, Nesiohelix samarangae)

  • 정계헌;이용석
    • 한국패류학회지
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    • 제13권2호
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    • pp.175-184
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    • 1997
  • A histochemical and ultrastructural study on the stomach epithelium of a land snail Nesiohelix samarangae was carried out during the period of June 1996 to May 1997. The stomach epithelium is simple columnar dpithelium and is consisted of three types of columnar cells, Type 1 cell which is majority in number has a brush border with microvilli on the free surface of the cell and contains numerous secretory granules supposed to be neutral mucopolysaccharide. Type 2 cell, elongated conical in shape. is rarely found in the dpithelium. This cell also has a brush border with microvilli on its free surface and contains well developed rough surfaced endoplasmic reticulum, Golgi bodies, and secretory granules in various electron densities. This cell seems to produce both of acid and neutral mucopolysaccharides. Type 3 cell, which is morphologically similar to the Type 1 cell, has microvili and cilia on the free surface and exists in group only in the limited regions of the stomach.

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Comparison of numerical and wind tunnel simulation of wind loads on smooth, rough and dual domes immersed in a boundary layer

  • Meroney, R.N.;Letchford, C.W.;Sarkar, P.P.
    • Wind and Structures
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    • 제5권2_3_4호
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    • pp.347-358
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    • 2002
  • Mean surface pressures and overall wind loads on hemispherical domes immersed in a boundary layer were obtained by numerical simulation. The effects of alternative turbulence models, Reynolds Number and surface roughness were examined and compared with earlier studies. Surface pressures on dual hemispherical domes were also calculated for three wind orientations ($0^{\circ}$, $45^{\circ}$, and $90^{\circ}$) to evaluate flow field interactions. Calculated values were compared to wind-tunnel measurements made in equivalent flow conditions.

표면 거칠기가 나노 응착력에 미치는 영향에 관한 실험적 연구 (An Experimental Study on the Effect of Surface Roughness on Nanoscale Adhesion)

  • 양승호
    • Tribology and Lubricants
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    • 제21권1호
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    • pp.1-7
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    • 2005
  • Effect of Surface roughness on nanoscale adhesion was studied experimentally by using colloidal probe technique. Glass micro balls having the radius of $3.3\~17.4{\mu}m$ were glued at the end of AFM cantilevers to prepare colloidal probes. Adhesion force between the colloidal probe and Si-wafer was measured using pull-off force measuring method. Results showed that the measured adhesion forces are not the function of the radius of the glued balls because the ball surfaces are rough. It is also found that roughness parameters such as $R_a,\;R_q\;and\;R_{max}$ do not have important role on nanoscale adhesion. In order to find the effect of surface roughness on nanoscale adhesion, the bearing areas were extracted from the measured topography of glued balls. After normalizing the measured adhesion force with the bearing area, it was found that the normalized adhesion force kept constant as function of the radius of glued ball.

레이저 간섭법을 이용한 면내 변형 측정 및 해석 (Measurement and Analysis of in-plane deformation by laser interferometry)

  • 노경완;유원재;김동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.91-95
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    • 1997
  • ESPI(Electronic Speckle Pattern Interferometry) is new optical measuring method to be able to measure the surface deformations of engineering components and materials in industrial areas. Conventional measuring method of surface deformation such as the strain gauge have many demerits because it is contact and point-to-point measuring one. But ESPI that is non-contact, whole field measuring method can overcome previous disadvantages. The speckle pattern to be formed with interference phenomena of scattering light from rough surfaces illuminated by laser light have phase information of surface In this study we used this interference phenomena and the phase shifting method to measure the in- plane deformation, together with the use of digital equipment to process the information contained in the speckle pattern and to display consequent inter ferograms. Finally we obtained good agreement between the experimenta results and those of FEM..

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초정밀가공기를 이용한 Zerodur의 연삭 특성에 관한 연구 (A Study on the Characteristics of Zerodur Grinding using Ultra-Precision Machine)

  • 김주환;김건희;한정열;김석환;원종호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.405-409
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    • 2003
  • We explored a new rough grinding technique on optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and range of diamond resin bond wheel. The grinding parameters such as workpiece rotation speed depth of cut and feed rate were altered while grinding the workpiece surfaces of 20m in diameter. Surface roughness is measured by Form Talysurf series2. Our target is to define grinding conditions producing the surface roughness better than 0.02${\mu}{\textrm}{m}$ Ra and the form accuracy of around 0.2${\mu}{\textrm}{m}$ PV.

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볼 엔드밀 가공시 공구경로에 따른 절삭특성에 관한 연구 (A Study on Cutting Characteristics According to Cutting Direction in Ball-End Milling)

  • 조병무;이동주
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.191-197
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    • 2007
  • Inclined surface milling in the mould and die industries is one of the most commonly needed cutting process. For the variety and complexity of cutting characteristics in various cutting condition, it is difficult to select a optimal tool path orientation. Especially, when the cutting process becomes unstable, it induces self-exited vibrations, a frequent cause of poor tool life, rough surface finish, damage to the workpiece and the machine tool itself, and excessive down time. The comparative results through FFT analysis in this study provide a guideline for the selection tool path orientation.

Zerodur의 초정밀 연삭 특성에 관한 연구 (A Study on the Characteristics on Ultra-Precision Grinding of a Zerodur)

  • 김건희;박요창
    • 한국기계가공학회지
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    • 제4권1호
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    • pp.13-17
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    • 2005
  • We explored a new rough grinding technique on optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of diamond resin bond wheel. The grinding parameters such as workpiece rotation speed, depth of cut and feed rate were altered while grinding the workpiece surfaces of 20mm in diameter. Surface roughness was measured by Form Talysurf series2. Our target is to define grinding conditions producing the surface roughness smaller than $0.2{\mu}m$ Ra.

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