• 제목/요약/키워드: Rotation accuracy

검색결과 447건 처리시간 0.035초

고정밀 회전체의 불평형 변동에 따른 회전정밀도 영향에 관한 연구 (A Study on the Rotation Accuracy According to Unbalance Variation of High Precision Spindle Unit for Machine Tool)

  • 김상화;김병하;진용규
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.174-181
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    • 2012
  • The spindle unit is a core part in high precision machine tool. Rotation accuracy of spindle unit is needed for high dignity cutting and improving the performance of machine tool. However, there are many factors to effect to rotational error motion(rotation accuracy). This study studied how rotational error motion is variation when unbalance amount is variation. Rotation accuracy of initial spindle unit is decided depending on parts and assembly such as bearing. When it is rotation, vibration and noise is appeared depending on volume of unbalance amount, so it works to decrease unbalance amount. The purpose of the study tests that unbalance amount how much effects to initial rotation condition. The result of the study shows that accuracy of parts and assembly is highly necessary to reach high rotation accuracy and unbalance amount hardly effects to initial rotation accuracy. However, it shorten spindle's life because vibration and noise is increasing by increasing unbalance amount and we can expect situation that rotation accuracy is falling by long time operation.

롤러베어링 구조형 주축 회전체의 언밸런스 변동과 절삭표면상태 연관성에 관한 연구 (Correlation between Unbalance Variation and Cutting Surface Condition of Roller Bearing-Structured Main Spindles)

  • 하정웅;박동희;박황기;전승민;홍진표;윤상환;박종규
    • 한국기계가공학회지
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    • 제19권9호
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    • pp.107-115
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    • 2020
  • The rotation accuracy of the main spindle that determines the accuracy of CNC machine tools is closely related to the quality of production because it directly affects the shape error and surface roughness of the workpiece. Therefore, the main spindle requires high rotation accuracy, rigidity, and rotation technology. This rotation accuracy is greatly affected by the bearing, center alignment between rotating parts, assembly tolerance, and unbalance of the rotation mass. In this study, the effects of the unbalance of the rotation mass of the main spindle on the rotation accuracy were investigated experimentally. In particular, we tried to study the technical reasons for improving the unbalance of the main spindle and maintaining the rotation accuracy as we verified the correlation between the vibration characteristics of CNC machine tools due to the specifically set unbalance amount and the surface roughness of the workpiece.

고정밀 스핀들의 회전정밀도 측정 오차 분리법에 관한 연구 (A study on the Error Separation Method in Rotation Accuracy Measurement of High Precision Spindle Unit)

  • 김상화;김병하;진용규
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.78-84
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    • 2014
  • The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools.Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

3차원적 구조분석을 위한 TEM Rotation Holder의 신뢰도 점검 (Reliability Test of the TEM Rotation Holder for 3-D Structure Analysis)

  • 김진규;정종만;김영민;김윤중
    • Applied Microscopy
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    • 제36권3호
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    • pp.209-216
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    • 2006
  • 투과전자현미경을 이용한 3차원적 구조분석의 신뢰도를 향상시키기 위해서는 고니오미터와 사용되는 시료 홀더에 대한 정확도와 정밀도의 측정 및 보정이 필요하다. 본 연구에서는 상업용 투과전자현미경 홀더 중의 하나인 rotation holder에 대한 작동원리를 기술하고 회전각의 정확도를 측정하였다. 투과전자현미경 내부에서 회전된 이미지의 분석을 통한 홀더의 회전각의 측정오차는 ${\pm}0.42^{\circ}$이었다. 회전각의 정확도를 비교하기 위해 투과전자 현미경 외부에서 시료 홀더에 부착된 반사경에 레이저 빔을 반사시켜 측정한 결과, 회전각의 측정오차는 ${\pm}0.6^{\circ}$이었다. 추가적으로 시료컵과 회전벨트 사이의 불안정한 맞물림에 의해 야기된 비정상적인 시료의 회전경로에 대해서도 점검하였다.

경추회전제한검사법에 대한 소고; 근육검사법 관점에서 (A Study of Restricted Cervical Rotation Test; in the View of Manual Muscle Test)

  • 안성훈;이영준;손인철
    • 턱관절균형의학회지
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    • 제2권1호
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    • pp.8-12
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    • 2012
  • Objectives: It has been reported to continue that temporomandibular joint balancing medicine (functional cerebrospinal therapy; FCST) is effective in treating incurable diseases in clinic recently. FCST is based on the results of restricted cervical rotation test, it means that the results of restricted cervical rotation test has a very high reliability on test results. Methods: This study has the aim to understand restricted cervical rotation test method and to use well with high technical skill. So manual muscle test method which was based on the upper limb lifting resistance test method are compared with restricted cervical rotation test method and had been discussed. Results: Results are that restricted cervical rotation test by using the passive motion of arrested persons (patients) have high the reliability and accuracy. Conclusions: It is concluded that restricted cervical rotation test is the new type of manual muscle tests and the results of test are very high the reliability and accuracy so that the acquirement of test method is helpful in clinic practically.

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A New Approach Increasing the Rotational Accuracy of Ball- Bearing Spindle by Using Proper Bearing Positioning

  • Yegor. A.;Lee, Choon-Man;Chung, Won-Jee
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권5호
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    • pp.15-21
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    • 2003
  • In order to improve the quality of a spindle unit it is important to increase its rotational accuracy. The rotational accuracy of a spindle unit can be defined as the stability or immobility of its spindle axis while rotating. Spindle rotation in the rolling bearings causes the disturbing influence, which leads to the oscillation of a rotation axis. The purpose of this study is to investigate the oscillation sources and find a way to decrease the runout without additional expenses. The main source of oscillation is the interaction between rolling bodies and ring races. The first oscillation source was the out-of-shape imperfection of inner bearing ring. The mutual compensation of oscillation by proper rings orientation was proposed, which sometimes allow to decrease the radial runout of spindle rotation axis by approximate 40% down. Also the outer ring harmonics were explored as the second oscillation source. The analysis shows the dependency between the number of rolling bodies and the outer ring race harmonics. The conclusion on the orientation of bearing cages and the bearing rings was made, which makes possible to obtain the optimal variant of their mounting in the spindle unit when the rotational accuracy of the spindle is maximal, and the spindle runout considerably less.

Nonlinear finite element analysis of top- and seat-angle with double web-angle connections

  • Kishi, N.;Ahmed, A.;Yabuki, N.;Chen, W.F.
    • Structural Engineering and Mechanics
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    • 제12권2호
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    • pp.201-214
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    • 2001
  • Four finite element (FE) models are examined to find the one that best estimates moment-rotation characteristics of top- and seat-angle with double web-angle connections. To efficiently simulate the real behavior of connections, finite element analyses are performed with following considerations: 1) all components of connection (beam, column, angles and bolts) are discretized by eight-node solid elements; 2) shapes of bolt shank, head, and nut are precisely taken into account in modeling; and 3) contact surface algorithm is applied as boundary condition. To improve accuracy in predicting moment-rotation behavior of a connection, bolt pretension is introduced before the corresponding connection moment being surcharged. The experimental results are used to investigate the applicability of FE method and to check the performance of three-parameter power model by making comparison among their moment-rotation behaviors and by assessment of deformation and stress distribution patterns at the final stage of loading. This research exposes two important features: (1) the FE method has tremendous potential for connection modeling for both monotonic and cyclic loading; and (2) the power model is able to predict moment-rotation characteristics of semi-rigid connections with acceptable accuracy.

Mechanical Check용 Spherical device의 제작 및 특성 평가 (Practicability Assessment of Spherical Mechanical Check Device(SMCD))

  • 이병구;양대식;권영호;고신관;한동균
    • 대한방사선기술학회지:방사선기술과학
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    • 제30권2호
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    • pp.153-159
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    • 2007
  • PACS의 도입에 발맞추어 시작된 digital 의료영상은 현재 방사선 진단 및 치료 영역에서 일반화되었으며 특히 진단영역에서는 눈부신 발전을 거듭하고 있다. 치료영역에서의 digital image 구현은 상대적으로 느린 성장과정을 거쳐 오늘에 이르고 있다. 본 논문은 이러한 analog에서 digital로 변화하는 흐름을 인식하여 정도관리(Quality Assurance) 업무 중 mechanical check 부분을 digital image base 업무로 대체하여 수행하고, 기존의 육면체 또는 사각형틀의 개념을 탈피한 구형(球形)의 Spherical mechanical check device(SMCD) 고안하여 그 실용성을 실험하였다. Source(target)에서 image detecter 간의 거리가 항상 일정하고, Spherical mechanical check device(SMCD)의 중심까지 거리가 일정하다면 어느 방향에서 SMCD를 exposure하더라도 그 크기는 항상 일정하게 영상으로 표현 될 것이다. 이를 위해 정확한 반구(半球)를 2개 정밀 제작하여 그것을 합쳤을 때 정원(正圓)의 구(球)가 되도록 하였다. 이를 이용하여 radiation field와 light field의 일치도, radiation field 크기의 정확도($(5{\times}5,\;10{\times}10,\;15{\times}15\;cm)$), Collimator field 크기의 정확도($5{\times}5,\;10{\times}10,\;15{\times}15\;cm$), Gantry rotation isocenter check, Collimator rotation isocenter check, Room laser accuracy check, Collimator rotation angle check와 Couch rotation angle check 등 기존의 mechanical check를 digital image를 이용하여 실행할 수 있었으며, 기존의 Flat 또는 정육면체 형태의 mechanical check device로는 쉽게 하기 힘든 non-coplanar field에 적용되는 Gantry와 Couch가 동시에 rotation되었을 때 그 isocenter의 일치도를 real time으로 확인할 수 있었다.

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Mechanical Check용 Spherical Device의 제작 및 특성 평가 (Practicability Assessment of Spherical Type Mechanical Check Device (SMCD))

  • 이병구;김건오;권영호
    • 대한방사선치료학회지
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    • 제19권1호
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    • pp.55-62
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    • 2007
  • 목 적: PACS의 도입에 발맞추어 시작된 디지털 의료영상은 현재 방사선 진단 및 치료 영역에서 일반화되었으며 특히 진단 영역에서는 눈부신 발전을 거듭하고 있다. 치료영역에서의 디지털 영상 구현은 상대적으로 느린 성장과정을 거쳐 오늘에 이르고 있다. 본 논문은 이러한 아날로그에서 디지털로 변화하는 흐름을 인식하여 정도관리(Quality Assurance) 업무 중 기계적 점검(Mechanical check) 부분을 디지털 영상 기반 업무로 대체하여 수행하고, 기존의 육면체 또는 사각형틀의 개념을 탈피한 구형(球形)의 Spherical type mechanical check device (SMCD)를 고안하여 그 실용성을 실험하였다. 대상 및 방법: 선원에서 영상 detecter 간의 거리가 항상 일정하고, SMCD의 중심까지 거리가 일정하다면 어느 방향에서 방사선으로 SMCD를 조사하더라도 그 크기는 항상 일정하게 영상으로 표현 될 것이다. 이를 위해 Polyester P.E 재질의 정확한 반구(半球) 2개를 자체 제작하여 그것을 합쳤을 때 정원(正圓)의 구(球)가 되도록 하였다. 결 과: SMCD를 이용하여 방사선조사면과 광조사면의 일치도, 방사선조사면 크기의 정확도($5{\times}5$, $10{\times}10$, $15{\times}15cm^2$), Collimator field 크기의 정확도($5{\times}5$, $10{\times}10$, $15{\times}15cm^2$), Gantry rotation isocenter check, Collimator rotation isocenter check, Room laser accuracy check, Collimator rotation angle check와 Couch rotation angle check 등 기존의 기계적 점검을 디지털 영상을 이용하여 실행할 수 있었다. 결 론: 기존의 Flat 또는 정육면체 형태의 기계적 점검 장치로는 쉽게 하기 힘든 non-coplanar field에 적용되는 Gantry와 Couch가 동시에 rotation 되었을 때 그 isocenter의 일치도를 실시간으로 확인할 수 있었다.

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