• Title/Summary/Keyword: Rotating machinery

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Vibration Optimum Design of Rotor Systems Using Genetic Algorithm (유전 알고리즘을 이용한 회전축계의 진동 최적설계)

  • 최병근;양보석
    • Journal of KSNVE
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    • v.7 no.4
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    • pp.645-653
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    • 1997
  • For high performance rotating machinery, unstable vibrations may occur caused by hydrodynamic forces such as oil film forces, clearance excitation forces generated by the working fluid, and etc. In order to improve the availability one has to take into account the vibrations very accurately. When designing a rotating machinery, the stability behavior and the resonance response can be obtained by calculation of the complex eigenvalues. A suitable modifications of seal and/or bearing design may effectively improve the stability and the response of a rotor system. This paper deals with the optimum length and clearance of seals and bearings to minimize the resonance response(Q factor) and to maximize the logarithmic decrement in the operating speed under the constraints of design variables. Also, for an avoidance of resonance region from the operating speed, an optimization technique has been used to yield the critical speeds as far from the operating speed as possible. The optimization method is used by the genetic algorithm, which is a search algorithm based on the mechanics of natural selection and natural genetics. The results show that the optimum design of seals and bearings can significantly improve the resonance and the stability of the pump rotor system.

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Flow Analysis of a Low-Noise Turbo Fan for a Vacuum Cleaner (진공청소기용 저소음 터보팬 내부 유동 해석)

  • Lee, Ki-Choon;Kim, Chang-Jun;Hur, Nahmkeon;Jeon, Wan-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.4 s.21
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    • pp.14-20
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    • 2003
  • In this study an analysis of the flow characteristics in three types of turbo-fans for a vacuum cleaner was performed by using CFD. The characteristics of three models calculated for various rotating speed for flow rates are obtained and compared with measured data. The mixing plane approach is applied to compute the flow between impeller and diffuser. The results show that the model that is modified to reduce fan noise gives stable flow characteristics in operating range than the original model, with both models show similar performance characteristics at the range of high flow rate. Since in the modified model it takes much longer for an impeller blade to pass a diffuser blade than in the original model, and the peak pressure at BPF can be relieved, it is anticipated that the modified model give much lower noise level with similar performance than the original one, which remains to be verified by unsteady computation and measurements. The good agreement between the predictions and measurement results confirms the validity of this study.

A Study on Shaft Alignment of the Rotating Machinery by Using Strain Gages (스트레인게이지를 이용한 회전체의 축정렬 연구)

  • Kim, Koung-Suk;Jang, Wan-Shik;Na, Sang-Soo;Jung, Hyun-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.126-132
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    • 2002
  • Misaligned shafts of the rotating machinery have caused noise, vibration. bearing failures, and stress concentration of coupling parts which decrease the efficiency and life of shaft systems. Therefore the proper shaft alignment of those system should be monitored continuously in dynamic condition. To solve these problems under dynamic condition a telemetry system is used. In this study, the condition of the least bending moment which is known by analyzing the structure and stress induced by misalignment is found. After the shaft is aligned by dial gage, a telemetry system with strain gages is installed on shaft. The relationship between bearing displacement and moment of coupling part influenced by misalignment is investigated. The moment derived from two shaft strain at the nearby coupling is measured. The bending strain is measured 5 times for average in static state as well as in dynamic state with 100∼700 rpm.

A Study on the International Standard and Regulation for Electric Motor and Drives (전동기와 드라이브의 국제 규격 및 규제에 관한 현황 연구)

  • Woo, Kyung-Il;Park, Han-Seok;Kim, Dea-Kyong;Choi, Han-Seok;Jun, Hee-Deuk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.3
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    • pp.437-443
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    • 2014
  • Electric motors and drives consume the largest amount of electricity more than 40% of global electricity consumption. In addition, motors, drives and its components are included in the global high-trade products and the main driving source for industrial equipment and house appliances. Thus, International standards and regulations for their safety and efficiency are internationally being discussed and created for the protection of its citizens and energy saving. So, understanding the international standards and the regulation of each country is essential to enhance overseas market and to develop product. In this paper, on the basis of this background, status and trends of international standards and regulations are introduced for safety and efficiency of motors and the drives. Safety and efficiency of the IEC (International Electrotechical Commission) standards are introduced in the emphasis. Also, regulations are studied about the differences and trends in each county.

Bearing fault detection through multiscale wavelet scalogram-based SPC

  • Jung, Uk;Koh, Bong-Hwan
    • Smart Structures and Systems
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    • v.14 no.3
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    • pp.377-395
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    • 2014
  • Vibration-based fault detection and condition monitoring of rotating machinery, using statistical process control (SPC) combined with statistical pattern recognition methodology, has been widely investigated by many researchers. In particular, the discrete wavelet transform (DWT) is considered as a powerful tool for feature extraction in detecting fault on rotating machinery. Although DWT significantly reduces the dimensionality of the data, the number of retained wavelet features can still be significantly large. Then, the use of standard multivariate SPC techniques is not advised, because the sample covariance matrix is likely to be singular, so that the common multivariate statistics cannot be calculated. Even though many feature-based SPC methods have been introduced to tackle this deficiency, most methods require a parametric distributional assumption that restricts their feasibility to specific problems of process control, and thus limit their application. This study proposes a nonparametric multivariate control chart method, based on multiscale wavelet scalogram (MWS) features, that overcomes the limitation posed by the parametric assumption in existing SPC methods. The presented approach takes advantage of multi-resolution analysis using DWT, and obtains MWS features with significantly low dimensionality. We calculate Hotelling's $T^2$-type monitoring statistic using MWS, which has enough damage-discrimination ability. A bootstrap approach is used to determine the upper control limit of the monitoring statistic, without any distributional assumption. Numerical simulations demonstrate the performance of the proposed control charting method, under various damage-level scenarios for a bearing system.

Performance Improvement of a Scroll Compressor by Heat Transfer Analysis (열전달 해석을 통한 스크롤 압축기 성능 개선)

  • Hong, S. W.;Rew, H. S.
    • The KSFM Journal of Fluid Machinery
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    • v.3 no.4 s.9
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    • pp.22-29
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    • 2000
  • Numerical analysis using three dimensional finite volume method for the discretization, adaptive grid method for the numerical accuracy, multiple rotating frame method for the rotating body and the standard $k-{\epsilon}$ model for the turbulent flow was performed to understand the heat transfer phenomena and to improve the efficiency of the scroll compressor. The temperature measurement was carried out under ARI condition. It was found that the fluid temperature in the compressor was predicted accurately while the temperature of the motor coil showed large discrepancy between the calculation and experiment due to the large anisotropy of the conductivity and non homogeneity. We found that the efficiency of the compressor depends on the inlet temperature of the compressing part and the flow pattern around the inlet region of the compressing part influences the inlet temperature due to high surface temperature of the main frame. The efficiency of the compressor using Coanda effect is higher than the previous one because the smooth suction at the inlet region of the compressing part leads to low heat transfer to the refrigerant of the compressor.

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Heat/Mass Transfer Characteristics for Variation of Injection Hole in Rotating Impingement/Effusion Cooling System (회전하는 충돌제트/유출냉각기법에서 분사홀 변화에 따른 열/물질전달 특성)

  • Hong, Sung-Kook;Cho, Hyung-Hee
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.25-32
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    • 2007
  • The present paper deals with the heat/mass transfer characteristics for the rotating impingement/effusion cooling system. By changing the size and number of injection hole, its effects on heat/mass transfer are investigated and three different injection hole cases are considered such as LH, DH and SH, respectively. Reynolds number based on the effusion hole diameter is fixed to 3,330 and two jet orientations are considered. A naphthalene sublimation method is used to obtain the heat/mass transfer coefficients on the effusion plate. The LH case shows that the local heat/mass transfer is significantly varied by the rotation. Moreover, the low and non-uniform Sh distributions occur because the impinging jet is deflected by Coriolis force. Meanwhile, for DH and SH cases, the local heat/mass transfer coefficients are enhanced significantly compared to LH case and the rotation effect decreases with increasing the jet velocity. The averaged Sh value of DH and SH case rises up to 45%, 85% than that of LH case. However, the uniformity of heat/mass transfer deteriorates due to the steep variation of heat/mass transfer.

The Effect of Casing Geometry on Rotordynamic Fluid Forces on a Closed Type Centrifugal Impeller in Whirling Motion

  • Richert, Julien;Nishiyama, Yumeto;Hata, Shinichiro;Horiguchi, Hironori;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.2
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    • pp.217-222
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    • 2011
  • The rotordynamic fluid forces acting on a closed type impeller in whirling motion were measured and the influence of the clearance geometry on the stability of the impeller was examined. At small positive whirling speed, the rotordynamic forces acted as destabilizing forces for all casings. A small clearance between the shroud of the impeller and the casing caused large fluid force, but did not change the destabilizing region. Radial grooves in the clearance were effective for reducing the fluid forces and destabilizing region due to the reduction of the circumferential velocity without the deterioration of the pump performance. A rotating phenomenon like a rotating stall of the impeller occurred at low flow rate and the resonance between it and the whirling motion led to a sudden increase in force at the whirling speed ratio of 0.7.

Exergetic analysis for optimization of a rotating equilateral triangular cooling channel with staggered square ribs

  • Moon, Mi-Ae;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.3
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    • pp.229-236
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    • 2016
  • Exergetic analysis was introduced in optimization of a rotating equilateral triangular internal cooling channel with staggered square ribs to maximize the net exergy gain. The objective function was defined as the net exergy gain considering the exergy gain by heat transfer and exergy losses by friction and heat transfer process. The flow field and heat transfer in the channel were analysed using three-dimensional Reynolds-averaged Navier-Stokes equations under the uniform temperature condition. Shear stress transport turbulence model has been selected as a turbulence closure through the turbulence model test. Computational results for the area-averaged Nusselt number were validated compared to the experimental data. Three design variables, i.e., the angle of rib, the rib pitch-to-hydraulic diameter ratio and the rib width-to-hydraulic diameter ratio, were selected for the optimization. The optimization was performed at Reynolds number, 20,000. Twenty-two design points were selected by Latin hypercube sampling, and the values of the objective function were evaluated by the RANS analysis at these points. Through optimization, the objective function value was improved by 22.6% compared to that of the reference geometry. Effects of the Reynolds number, rotation number, and buoyancy parameter on the heat transfer performance of the optimum design were also discussed.

Application of Instantaneous Frequency Analysis(II) -Conditions of Existing Negative Frequency Components- (순간주파수 분석기법의 응용 (2) -주파수의 부호를 결정하는 조건-)

  • 김정태;임병덕
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.1057-1063
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    • 1994
  • An instantaneous frequency analysis is a technique to examine a signature for the rotating machinery if the signal has several transitions within a cycle. This paper discusses the conditions of existing negative frequency components in the instantaneous frequency. By using a signal consisted of two frequency components, the instantaneous frequency analysis is conducted while the amplitude ratio between two frequency components has been changed. The analysis shows that, depending on the amplitude ratio, the instantaneous frequencies have averaged, zero-valued, or negative components. It turns out that the negative-valued instantaneous frequencies, which have been regarded as the noise effect, are the consequence of the calculation process for the multisignal components. The criteria of existing the negative values in instantaneous frequencies is given in terms of the relative amplitude ratio and the frequency difference. Especially when the amplitude ratio approaches to 1, the instantaneous frequency fluctuates ${\pm}\infty$ in theory, which implies that instantaneous frequency has unstable region around the amplitude ratio, 1.Also, as the frequency difference between major signal components is increased, the region of existing negative instantaneous becomes broader. In an instantaneous frequency analysis, therefore, a narrow band analysis is suggested, with extreme care if the amplitude ratio approaches to 1. In this paper, a vibration signal monitored from a rotating machinery is also examined as an application example in order to show the existence of negative instantaneous frequencies components.