• 제목/요약/키워드: Rotating machine

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Intelligent Data Reduction Algorithm for Sensor Network based Fault Diagnostic System

  • Youk, Yui-Su;Kim, Sung-Ho;Joo, Young-Hoon
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • 제9권4호
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    • pp.301-308
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    • 2009
  • In the modern life, machines are used for various areas in industries as the advance of science and industrial development has proceeded. In many machines, the rotating machines play an important role in many processes. Therefore, the development of fault diagnosis and monitoring system for rotating machines is required. An ubiquitous sensor network (USN) is a combination of the key computer science and engineering area technology including the wireless network, embedded system hardware and software, communication, real-time system, etc. It collects environmental information to realize a variety of functions. In this work, a data reduction algorithm for USN based remote fault diagnostic system which can be easily applied to previously built factories is proposed. To verify the feasibility of the proposed scheme, some simulations and experiments are executed.

산업용 회전 기기의 현장 이상 진단을 위한 지식 기반 전문가 시스템 개발 (Development of knowledge based expert system for fault diag industrial rotating machinery)

  • 이태욱;이용복;김승종;김창호;임윤철
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 II
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    • pp.633-639
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    • 2001
  • This paper proposes a knowledge-based expert system. which is assembled into hardware organized with sensor module. AID converter, USB. data acquisition PC and software composed of monitoring and diagnosis module combined with a frame-based method using Sohre's chart and a rule-based method. Vibration signals using various sensors are acquired by AID converter. transferred into PC and processed to obtain a continuous monitoring of the machine status displayed into several plots. Through combining frame-base which covers wide vibration causes with rule-base which gives relatively specified diagnosis results, high accuracy of fault diagnosis can be guaranteed and knowledge base can be easily extended by adding new causes or symptoms. Some examples using experimental data show the good feasibility of the proposed algorithm for condition monitoring and diagnosis of industrial rotating machinery.

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기계적 강도를 고려한 초고속 선형동기전동기 회전형 시험기 설계 (Design of High-Speed LSM Rotary Type Testing Machine in Consideration of Mechanical Strength)

  • 설현수;박응석;이주;박찬배
    • 전기학회논문지
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    • 제64권5호
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    • pp.824-829
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    • 2015
  • The rotary type testing machine undergoes mechanical stress as an external force is applied. In case of the rotary type testing machine, even a tiny flaw results in a fatal demage because the size of the machine is huge. Therefore, when designing the rotary type testing machine, it is necessary to secure a safety factor with the mechanical stress analysis in order to prevent the machine from being destroyed due to scattering or transformation of rotating field. This thesis proposes a LSM rotary type tesitng machine which rotates at the speed of up to 600km/h. And the mechanical stress is considered in order that the safety factor remains above 1.5 at the maximum speed. In addition, because normal force as well as thrust occurs in the machine, the normal force exerted was considered through the strength analysis. Finally, a design plan which enables to weaken the normal force affecting the rotary type testing machine is introduced and its validity is proved by the results of FEM analysis.

회전기계의 이상진동진단 시스템의 개발 (Development of Vibration Diagnosis System for Rotating Machine)

  • 양보석;장우교;김호종
    • 소음진동
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    • 제6권3호
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    • pp.325-332
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    • 1996
  • One of the greatest shortcoming in today's predictive maintenance program is the ability to diagnose the mechanical and electrical problems within the machine when the vibration exceeds preset overall and spectral alarm levels. In this study, auto-diagnosis system is constructed by using A/D converter to convert analog to digital singal. With this device the system analyses input signal to diagonosis machine condition. Many plots, which display machine condition, and input values of every channel are calculated in this system. If the falut is found, the system diagnoses automatically using fuzzy algorithm and trend monitoring. Prediction is also performed by the grey system theory. Operator finds out eh machine operating condition intuitively based on with personal computer CRT in using this system.

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정밀소형회전기구의 마모해석모델에 관한 연구 (Development of Wear Analysis Model of Precision Small Rotating Device)

  • 여은구;조선형;이용신
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.355-358
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    • 2003
  • Recently, micro forming process technology have been developed since the size of machine parts become the crucial factor for minimizing of products in general electronic products. Most small machine parts consist of gear and rotation axis and the wear by mechanical contact is known as the primary factor for life reduction of high precision machine part. Lots of studies for mechanical wear and friction have been reported and many researches of MEMS technology have been studied recently. But just few studies for wear of micro or milli sized machine part have teen implemented. In this research, the wear equation is suggested according to the contact shape of axial part in micro or milli sized machine part. And wear analysis model which can predict the magnitude of wear through this suggested equation with numerical analysis program.

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음향 방출법에 의한 공작기계 기어상자의 결함 검출 (Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof)

  • 김종현;김원일
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

참깨 과립종자 제조기 개발 (I) - 시작기 개발과 성능평가 - (Development of a Pellet Seed Machine for Sesame (I) - Prototype and Its Performance -)

  • 이중용
    • Journal of Biosystems Engineering
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    • 제22권2호
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    • pp.163-176
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    • 1997
  • Sesame was one of the economical crops in Korea. However, cultivation area of sesame has been decreasing rapidly due to the lack of mechanization for this crop and the opening of agricultural product market. Sesame seed is so small that ordinary seeder can not seed properly. In rural practice, farmers seed sesame with hand and do thinning after shoot emerges. Seeding and thinning in sesame cultivation take more than 40% of total labor To reduce labor in seeding and thinning, a pellet seed machine for sesame has been developed. The pellet seed machine is very simple in structure. It utilizes the chemical reaction between alginate solution and $CaCl_2$. Two material forms a membrane when they meet The uniqueness of the pellet seed machine for sesame were 1) a counter rotating roller for metering the mixture of activated carbon and alginate and 2) swinging plate for submerging seed into the mixture. The prototype machine can produce 30, 000 pellets per hour and costs ₩6, 891 per 1 km sesame.

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공작기계의 유연 다물체 동역학 및 제어기 연계해석 (Coupled Flexible Multi-Body Dynamics and Controller Analysis of Machine Tool)

  • 김동만;김동현;박강균;최현철
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.307-312
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    • 2010
  • In this study, advanced computational technique for mechatronic analysis has been developed for the efficient design and test of typical machine tool models. Flexible multi-body dynamic (FMBD) analysis method combined with motion controller including control logics is used to simulate typical operation conditions. The present FMBD machine tool model is composed of flexible column structure, rigid body spindle, vertical motion guide (arm) and screw elements. Driving motor clement with rotating degree-of-freedom is interconnected and governed by the designed Matlab Simulink control logic, and then the position of the spindle is feedback into the control logic. It is practically shown from the results that the investigation of designed machine tools with controller can be effectively conducted and verified.

단상유도전동기구에서 Shaded-Pole각이 동작특성에 미치는 영향 (Analysis And Performance Prediction Of Single Phase Induction Machine Due To Changes Of Shaded-Pole Angles)

  • 황영문
    • 전기의세계
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    • 제23권2호
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    • pp.39-45
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    • 1974
  • An analysis is developed for the torque characteristics of single-phase induction motors having variable shaded-pole angles. The machanism have two sets of stator windings which one set of stator fed from single-phase sources and other shorted by inserted external impedances. Thus, by phisically rotating one set of stator windings with respect to the other, the only shaded-kpole effect torque performance of a single- phase induction machine and its performance prediction to be expected of the optimum shaded-pole angle can be achieved.

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회전 불균형 질량이 Front Axle 진동특성에 미치는 영향 및 저감 방안 (Effect and Reduction Method of Rotating Unbalance Mass on Vibration Characteristics of Front Axle)

  • 박태원;김기주;최병익;성창원;김상식;김헌영
    • 한국자동차공학회논문집
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    • 제15권6호
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    • pp.165-169
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    • 2007
  • The purpose of this study is to investigate the effect of rotating unbalance mass on vibration characteristics of the front axle. The power-train systemof the vehicle is composed of several rotating parts. These component parts should be properly balanced by the balancing machine, however,sometimes these have the unbalance mass which causes the critical vibration in the vehicle. Therefore, this study suggests the vibration improvement method based on reducing the unbalance mass through changing the assembly type between the companion flange and the constant velocity joints. In addition, the way to increase the inertia moment of the companion flange was proposed.