• Title/Summary/Keyword: Rotating arc

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AUTOMATIC MULTITORCH WELDING SYSTEM WITH HIGH SPEED

  • Moon, H.S;Kim, J.S.;Jung, M.Y.;Kweon, H.J.;Kim, H.S.;Youn, J.G.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.320-323
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    • 2002
  • This paper presents a new generation of system for pressure vessel and shipbuilding. Typical pressure vessel and ship building weld joint preparations are either traditional V, butt, fillet grooves or have narrow or semi narrow gap profiles. The fillet and U groove are prevalently used in heavy industries and shipbuilding to melt and join the parts. Since the wall thickness can be up to 6" or greater, welds must be made in many layers, each layer containing several passes. However, the welding time for the conventional processes such as SAW(Submerged Arc Welding) and FCAW(Flux Cored Arc Welding) can be many hours. Although SAW and FCAW are normally a mechanized process, pressure vessel and ship structures welding up to now have usually been controlled by a full time operator. The operator has typically been responsible for positioning each individual weld run, for setting weld process parameters, for maintaining flux and wire levels, for removing slag and so on. The aim of the system is to develop a high speed welding system with multitorch for increasing the production speed on the line and to remove the need for the operator so that the system can run automatically for the complete multi-torch multi-layer weld. To achieve this, a laser vision sensor, a rotating torch and an image processing algorithm have been made. Also, the multitorch welding system can be applicable for the fine grained steel because of the high welding speed and lower heat input compare to a conventional welding process.

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Depth Measurement Method Robust against Scattering of Line Lasers (라인 레이저의 산란에 강인한 심도 측정 방법)

  • Ko, Kwangjin;Yeon, Sungho;Kim, Jaemin
    • Journal of Korea Multimedia Society
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    • v.21 no.2
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    • pp.181-187
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    • 2018
  • Line-laser beams are used for depth measurement of welding beads along the circumference of a pipe. For this, first we project a line-laser beam on an rotating pipe and take a sequence of images of the beam projected on the pipe using a CCD camera. Second, the projected line laser beam in each image is detected, converted into a thin curve. Finally measure the distance between the thinned curve and an imaginary line. When a line-laser beam is projected to a rough metal surface such as arc welding beads, the beam is severely scattered. This severe scattering makes the thinned curve perturbed. In this paper, we propose a thinning method robust against scattering of line lasers. First, we extract a projected line laser beam region using an adaptive threshold. Second, we model a thinned curve with a spline curve with control points. Next, we adjust the control points to fit the curve to the projected line-laser beam. Finally, we take a weighted mean of thin curves on a sequence of image frames. Experiments shows that the proposed thinning method results in a thinning curve, which is smooth and fit to the projected line-laser beam with small error.

Decomposition of HFCs using Steam Plasma (스팀 플라즈마를 이용한 HFCs 분해특성)

  • Kim, Kwan-Tae;Kang, Hee Seok;Lee, Dae Hoon;Lee, Sung Jin
    • Journal of Korean Society for Atmospheric Environment
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    • v.29 no.1
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    • pp.27-37
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    • 2013
  • CFCs (Chlorofluorocarbons) and HCFCs (Hydrochlorofluorocarbons) that are chemically stable were proven to be a greenhouse gases that can destroy ozone layer. On the other hand, HFCs (Hydrofluorocarbons) was developed as an alternative refrigerant for them, but HFCs still have a relatively higher radiative forcing, resulting in a large Global Warming Potential (GWP) of 1,300. Current regulations prohibit production and use of these chemicals. In addition, obligatory removal of existing material is in progress. Methods for the decomposition of these material can be listed as thermal cracking, catalytic decomposition and plasma process. This study reports the development of low cost and high efficiency plasma scrubber. Stability of steam plasma generation and effect of plasma parameters such as frequency of power supply and reactor geometry have been investigated in the course of the development. Method for effective removal of by-product also has been investigated. In this study, elongated rotating arc was proven to be efficient in decomposition of HFCs above 99% and to be able to generate stable steam plasma with steam contents of about 20%.

A Study on Unsteady Flow Characteristics in a Industrial Mixer with Hydrofoil Types Impeller by PIV (PIV에 의한 산업용 교반기내 Hydrofoil 임펠러 형태에 따른 비정상 유동특성에 관한 연구)

  • Kim, Beom-Seok;Kim, Jeong-Hwan;Kang, Mun-Hu;Kim, Jin-Gu;Lee, Young-Ho
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.863-868
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    • 2003
  • Mixers are used in various industrial fields where it is necessary to intimately mix two reactants in a short period of time. However, despite their widespread use, complex unsteady flow characteristics of industrial mixers are not systematic investigated. The present study aimed to clarify unsteady flow characteristics induced by various impellers in a tank. Impellers arc hydrofoil turbine and neo-hydrofoil turbine types. A high speed CCD camera and an Ar-Ion laser for illumination were adopted to clarify the time-dependent flow characteristics of the mixers. The rotating speed of impellers increased from 6Hz to 60Hz by 6Hz, The maximum velocity around neo-hydrofoil impeller is higher than the hydrofoil type impeller. These two types of turbine shows that typical flow characteristics of axial turbine and suitable for mixing high-viscosity materials.

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Anisotropic Whispering Gallery Modes Formed in Various Transformation Cavities (다양한 변환 공진기에 형성되는 비등방성 속삭임의 회랑 모드)

  • Kim, Inbo;Choi, Muhan
    • Korean Journal of Optics and Photonics
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    • v.29 no.3
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    • pp.104-109
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    • 2018
  • We explain the basic principle of transformation optics, and introduce several design techniques for transformation cavities that can maintain the characteristics of whispering gallery modes (WGMs) even if the cavity is strongly deformed from a circular shape. As a method of obtaining various transformation cavities under a specific conformal mapping, we suggest a method of parallel movement of the initial cavity domain, and a method of rotating the ellipse as a cavity domain. The internal wave pattern and the far-field output characteristics of several designed resonant modes are numerically calculated. From these results, it is confirmed that a variety of GRIN resonators are possible for a given conformal coordinate transformation.

Hydrophobicity and tracking resistance of SIR for outdoor Insulators (초고압 옥외용 실리콘 고무의 발수성 및 트래킹 특성)

  • Han, D.H.;Kang, D.P.;Park, H.Y.;Lee, K.H.;Lee, K.C.;Min, K.E.
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.1560-1562
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    • 2000
  • The paper reports on a study of the influence of the silicone oils on the tracking and erosion resistance and hydrophobicity of SIR. Two silicone oils(A, B) having different chemical structure were selected in consideration of goof hydrophobicity and processability. Tracking and erosion resistance of SIR was investigated by the rotating wheel dip test (RWDT). In this test tracking and erosion areas due to glow and partial arc discharges cause an increase in the leakage current with an increase in time. Leakage current of SIR was decreased with increasing ratio of oil A/B. SIR was exposed to corona discharges in air and the specimens were analyzed with contact angle. It was observed that the contact angle of SIR was increased gradually in time. The recovery of hydrophobicity was increased with increasing ratio of oil A/B.

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A Development of Color Prototypes Based on Digital Color Image Analysis (한국 디지털 전통색채이미지를 이용한 배색유형 개발)

  • Lee, Hyun-Soo;Kim, Joon-Jl
    • Korean Institute of Interior Design Journal
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    • v.16 no.6
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    • pp.240-249
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    • 2007
  • The purpose of this paper is to produce color harmony code based on color harmony prototype in terms of environmental color design. This paper proposes ways of categorizing more accurate color harmony prototype through digital image processing by the computer program called the Color Syntax. The method of analysis adopted in this paper is pixel based color image processing. The study suggests color harmony prototype which are categorized by a color harmony angles. These angles represented internal relations between colors. This study describes development processes of color harmony prototype which is a basis for creating color harmony codes. Development processes of color harmony schema consists of color analysis, color codes generation and color selection. Also, how to analyze color images and to chose suitable harmony color codes among various codes are main research issues. As a final result, 109 color harmony codes have been obtained. These code numbers are suggested through rotating 2 color pairs in a 360-degree arc in the same color harmony angles, the codes which is applicable to the color harmony schema previously developed. This color harmony codes will produce better color environment in a sense that it will help designers to maximally reduce their time consumption, and the results of their designs will also be related to the use of proper color for regional environments.

Rotordynamic Performance Measurements of a Two-Pad Beam-Type Gas Foil Journal Bearing for High Speed Motors (고속 전동기용 2 패드 빔 타입 가스 포일 저널 베어링의 회전체동역학 성능 측정)

  • Jeong, Kwon Jong;Hwang, Sung Ho;Baek, Doo San;Kim, Tae Young;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.38 no.5
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    • pp.205-212
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    • 2022
  • This paper presents experimental measurements of the structural characteristics of a two-pad beam-type gas foil journal bearing and its rotordynamic performance for a high-speed motor-driven turbocompressor. The test bearing had two top foils and two beam foils, each with an arc length of ~180°. Each beam foil was etched to obtain 40 beams with six geometries of different lengths and widths. The insertion of beam foils into the bearing housing produces equivalent beam heights. The structural tests of the bearing with a non-rotating journal revealed a smaller bearing clearance and larger structural stiffness for the load-on-pad configuration than for the load-between-pads configuration. Rotordynamic performance measurements during driving tests up to 100 krpm demonstrated synchronous vibrations and subsynchronous vibrations with large amplitudes. The test was repeated after inserting the shim between the top foil and beam foil to reduce the bearing radial clearance. The reduced bearing clearance resulted in a reduction in the peak amplitude of the synchronous vibrations and an increase in the speed at which the peak amplitude occurred. In addition, the onset speed and amplitude of the subsynchronous vibrations were dramatically increased and diminished, respectively. The rotor coast-down tests at 100 krpm show that the reduction in the bearing clearance extends the time to rotor stop, thus implying an improvement in hydrodynamic pressure generation and a reduction in bearing frictional torque.

A STUDY ON THE RESISTANCE OF WEAR AND CYTOTOXICITY OF THE TITANIUM SURFACE AFTER FILM DEPOSITIONS (박막증착시 티타늄 표면의 마손저항도와 세포독성에 관한 연구)

  • Kim Hyung-Woo;Kim Chang-Whe;Kim Yung-Soo
    • The Journal of Korean Academy of Prosthodontics
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    • v.39 no.1
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    • pp.84-95
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    • 2001
  • Titanium is widely used in dentistry for its low density, high strength, fatigue resistance, corrosion resistance, and biocompatibility. But it has a tendency of surface damage under circumstance of friction and impact for its low hardness of the surface. Coating is one of methods fir increasing surface hardness. Its effect is to improve surface physical characteristics without change of titanium. Diamond-like carbon and titanium nitride are known for its high hardness of the surface. So that this study was aimed at the wear test and the cytotoxicity test of the commercially pure titanium and Ti-6Al-4V alloy which were deposited by diamond-like carbon film or titanium nitride film to acertain improvement of the surface hardness and the biocompatibility. A disk (25mm diameter, 2mm thickness) was made of commercially pure titanium and Ti-6Al-4V alloy and these substrates were deposited by diamond-like carbon film or titanium nitride film. Diamond-like carbon film was deposited by the method of radiofrequency plasma assisted chemical vapor deposition and titanium nitride film was deposited by the method of reactive arc ion plating. Then these substrates were tested about wear characteristics by the pin-on-disk type wear tester in which ruby ball was used as a wear causer under the load of 32N, The fracture cycles were measured by rotating the substrates until their films were fractured. The wear volume was measured after 150 cycles and 3,000 cycles using surface profiler. The cytotoxicity test was peformed by the method of the MTT assay. The results were as follows : 1. In the results of the wear volume test, commercially pure titanium and titanium alloy which were coated by diamond-like carbon film or titanium nitride aim had higher resistance against wear than the substrates which were not coated by any films (P<0.05). 2. In the results of the fracture cycle test and the wear volume test, diamond-like carbon film had higher resistance against wear than titanium nitride film (P<0.05). 3. In both coatings of diamond-like carbon aim and titanium nitride film, Ti-6Al-4V alloy had higher resistance against wear than commercially pure titanium (P<0.05) 4. In the results of the cytotoxicity test, diamond-like carbon film and titanium nitride film had little cytotoxicity as like commercially pure titanium or Ti-6Al-4V alloy (P>0.05).

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Rotordynamic Performance Measurements and Predictions of a FCEV Air Compressor Supported on Gas Foil Bearings (가스 포일 베어링으로 지지되는 연료전지 전기자동차용 공기압축기의 회전체동역학적 성능 측정 및 예측)

  • Hwang, Sung Ho;Moon, Chang Gook;Kim, Tae Ho;Lee, Jongsung;Cho, Kyung Seok;Ha, Kyoung-Ku;Lee, Chang Ha
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.44-51
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    • 2019
  • The paper presents the rotordynamic performance measurements and model predictions of a fuel cell electric vehicle (FCEV) air compressor supported on gas foil bearings (GFBs). The rotor has an impeller on one end and a thrust runner on the other end. The front (impeller side) and rear (thrust side) gas foil journal bearings (GFJBs) are located between the impeller and thrust runner to support the radial loads, and a pair of gas foil thrust bearings are located on both sides of the thrust runner to support the axial loads. The test GFJBs have a partial arc shim foil installed between the top foil and bump strip layers to enhance hydrodynamic pressure generation. During the rotordynamic performance tests, two sets of orthogonally installed eddy-current displacement sensors measure the rotor radial motions at the rotor impeller and thrust ends. A series of speed-up and coast-down tests to 100k rpm demonstrates the dominant synchronous (1X) rotor responses to imbalance masses without noticeable subsynchronous motions, which indicates a rotordynamically stable rotor-GFB system. Finite element analysis of the rotor determines the rotor free-free (bending) natural modes and frequencies well beyond the maximum rotating frequency. The predicted damped natural frequencies and damping ratios of the rotor-GFB system reveal rotordynamic stability over the speeds of interest. The imbalance response predictions show that the predicted critical speeds and rotor amplitudes strongly agree with the test measurements, thus validating the developed rotordynamic model.