• International Journal of Fluid Machinery and Systems
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• 제7권3호
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• pp.125-129
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• 2014

The paint removal and recoating are the very important process in airplane maintenance. The traditional technology is to use the chemical way corroding the paint with paint remover. For changing the defects, corrosion & pollution & manual working, of the traditional technology, the physical process which removes the paint of airplane with 250MPa/250kW ultra-high pressure rotary water jetting though the surface cleaner installed on the six axes robot is studied. The paint layer of airplane is very thin and close. The contradiction of water jetting paint removal is to remove the paint layer wholly and not damage the surface of airplane. In order to solve the contradiction, the best working condition must be reached through tests. The paint removal efficiency with ultra-high pressure and move speed of not damaged to the surface. The move speed of this test is about 2m/min, and the paint removal efficiency is about $30{\sim}40m^2/h$, and the paint removal active area is 85-90%. No-repeat and no-omit are the base requests of the robot program. The physical paint removal technology will be applied in airplane maintenance, and will face the safety detection of application permission.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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• pp.221-226
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• 2002

One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in role amounts of friction and wear between miler and vane surfaces.

• Journal of Biosystems Engineering
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• 제28권1호
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• pp.27-34
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• 2003

Present combustion engines have reached almost at the limit of development due to the fundamental structural problems. This study was carried out to propose a new concept internal combustion engine which has great potential advantages to the conventional engines. Proposed new concept engine is a kind of rotary engine. A rotor is rotating concentrically in a cylinder which is divided into two partitioning valves. and it makes four compartments in the cylinder. The volumes of each of four compartments are changing continuously with the rotor movement, and performs the functions of intake, compression. expansion and exhaust simultaneously. The results of this study can be summarized as follows. 1. Expected theoretical thermal efficiency is 44.9 percent at the condition of 1000rpm and compression ratio of 8.0. which is almost the same as that of the conventional engines. i.e., piston and Wankel rotary engine. 2. The new concept engine has 2. working strokes in every revolution. Therefore. the new concept engine can reduce the specific weight and volume than four-stroke piston engine. 3. The torque variation is very small. therefore minimal noise and vibration are expectable. 4. The new concept engine can reduce mechanical energy loss than piston engine because neither crank mechanism nor eccentrical motion exists.

• Journal of Biosystems Engineering
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• 제23권2호
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• pp.187-194
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• 1998

This study was carried out to investigate mechanical properties o major part for agricultural machinery in Korea. The results are as follows ; 1. The mechanical Properties for heat resisting steel bars, alumium alloy castings, carbon steel for machine structural use, chromium molybdenum steels, high strength brass castings and carbon tool steels are proper for Korean standard. 2. The mechanical properties fir spring steels used to mould board, share of plow and blade of rotary are not suitable to Korean standard. Ⅰ think that a counterplan for quality rising is necessary such as supply of good quality materials and improvement of new materials in Korean agricultural machinery.

• Journal of Biosystems Engineering
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• 제36권6호
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• pp.397-406
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• 2011

In this study, surveys on operation status of the 73 tractors with rated power of over 75 kW from six provinces in Korea were performed to obtain basic data required for development and efficient use of the high-power and high-performance tractors. And types of tractors and implements, operation crops, types of operations, annual operation areas, annual operation days, annual operation hours, operation speeds and widths, and problems and improvements in use were investigated. Most (91.7%) of the tractor surveyed were operated for forage and silage crops such as rice straw, whole barley, rye grass, reed canary grass, sudan grass, and the remains were operated for upland crops such as ginseng, sweet potato, potato, chinese cabbage, radish. Main operations of the tractors were cutting, baling, and wrapping for forage crops, plow tillage, rotary tillage, and manure spreading. About half (47.9%) of the tractors were used exclusively for forage crop harvesting such as forage crop cutting, forage baling, and bale wrapping, 24.5% of the tractors were used exclusively for plow or rotary tillage, and 27.4% of the tractors were used for both forage crop harvesting, and plow or rotary tillage. For the tractors with power ranges of 75~83, 89~94, 98~101, 113, 124 kW, average annual operation areas per tractor for plow tillage, rotary tillage, forage crop harvesting (cutting, baling, wrapping), and manure spreading operations were analyzed as 112.6. 144.8, 158.9. 390.0. 215.6 ha, respectively. and total average annual operation area per tractor was 171.3 ha. Average annual operation days per tractor for those operations were analyzed as 24.1, 28.9, 38.3, 55.4, 33.4, respectively, and total average annual operation days per tractor was 33.6. Average annual operation hours per tractor for them were analyzed as 260.0, 321.6, 408.1, 664.8, 413.8, respectively, and total average annual operation hours per tractor for the all tractors was 377.1. Ranges of operation widths of plow tillage, rotary tillage, forage crop cutting, forage baling, bale wrapping, and manure spreading operations were shown as 1.5~2.6, 2.3~3.0, 1.8~3.2, 1.8~2.0, 1.8~2.3, 3.1~6.6 m, respectively. Ranges of operation speed of plow tillage, rotary tillage, forage crop cutting, forage baling, bale wrapping, and manure spreading were shown as 6~9, 4~11, 9~16, 8~15, 8~17, 12~16 km/h, respectively.

• Journal of Biosystems Engineering
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• 제29권3호
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• pp.207-216
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• 2004

This study was intended to investigate the characteristics of ride vibrations transmitted to tractor operator during rotary tillage and plowing operations. Seat accelerations of a 41 ps diesel tractor in rotary tillage and plowing were measured and evaluated as specified in the ISO 2631-1. Effects of working speed and tilling depth on ride vibration were investigated. The level of ride vibration was also evaluated in terms of health guidance caution zones. Some of the results of the study are as follows: 1. The level of ride vibration in plowing was about 4.3 times greater than in rotary tillage. 2. The effect of working speed in rotary tillage differs depending upon the tillage depth. The level of ride vibration was increased with the speed, but it decreased over a certain tillage depth. Fore and aft vibration was 2.2-2.7 times severer than horizontal and vertical vibrations. Dominant frequency band was 1-3.15 ㎐ in fore and aft, 1-3.15㎐ and 16-25㎐ in horizontal, and 16-25㎐ in vertical directions. 3. Plowing reduced the ride vibration by 42.8-50.2%. But its positive effect decreased as the plowing speed increased. In plowing operation, ride vibration was similar degrees in fore and aft, horizontal and vertical directions. The dominant frequency band in plowing operation was 1-2.5㎐ in fore and aft, 1-2.5㎐ in horizontal, and 1-8㎐ in vertical directions. 4. On a basis of daily work hours of 4, total level of ride vibrations in plowing operation is likely to be harmful to operator's health.

• 한국유체기계학회 논문집
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• 제10권2호
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• pp.16-21
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• 2007

Potential advantages of using vapor injection in a two stage rotary compressor for a $CO_2$ heat pump water heater system were addressed in this paper by numerical simulation. Vapor separated from a flash tank in the middle of the expansion process can be used for injection into the second stage suction plenum of the compressor to improve the system performance. Vapor injection increases the intermediate pressure between the two stages, thus increasing the first stage compressor work and reducing that of the second stage. As a whole, however, the compressor input power increases due to injected mass flow rate for the second stage. Computer simulation showed that increment of the cooling capacity by vapor injection exceeded that of the compressor work, thus improving the system performance. COP improvement by vapor injection was calculated to be about 5-14% for normal operating conditions. With vapor injection, a maximum COP was found when the displacement volume of the second stage becomes 90-95% of that of the first stage of the compressor.

• 한국기계가공학회지
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• 제19권5호
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• pp.111-117
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• 2020

Centrifugal casting is suitable for producing hollow-products using centrifugal force. Bush type metal bearings are the key parts that facilitate the rotational movement of various machinery. Metal bearings produced by conventional centrifugal casting machines show rotational imbalance. Therefore, after injecting a large amount of material, the product's precision is secured in the secondary processing. Rotational imbalance is caused by the force acting on the rotary disc plate. In order to minimize rotational imbalance, NASTRAN was used for the optimal design and structural analysis. It was concluded that the rotating plate of the conventional centrifugal casting machine should be prevented from tilting. For this purpose, the location & thickness of the stiffeners were obtained through the optimum design. In the conventional centrifugal casting machine, both ends of the product are lower in temperature than the center part, so internal stress occurs. This solves this problem by inserting a heating coil into the rotating plate.

• 한국세라믹학회지
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• 제42권11호
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• pp.758-762
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• 2005

Gas valve for domestic use is used for flow control of LPG (Liquefied Petroleum Gas) or LNG (Liquefied Natural Gas) of which pressure is about $200\;mmH_{2}O(\fallingdotseq0.0196\;[bar])$. Currently, two kinds of valves such as rotary type and button type are widely used in many applications. But, these valves have some problems that they are not controllable and reliable. Piezo actuation combined with modem microelectronics provides a reliable, quiet, low energy, infinitely adjustable gas valve. In this paper, gas valve using piezo actuator which are bimorph and a circle type was studied. Also, Prototype for gas valve was manufactured and characteristics of the prototype gas valve were analyzed.

• 농업과학연구
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• 제22권1호
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• pp.11-23
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• 1995

The CAD/CAM system for the manufacturing automation is the newest technology in mechanical engineering area and becomes the important research subject nowadays. Most of all hardwares and softwares for the CAD/CAM system used in the our manufacturing companies such as automobile company are developed by the foreign country and the purchasing price of them is very expensive but their applicability to a certain area is very limited. This study was conducted to develope a CAD/CAM system for the design and the automatic manufacturing of the iron pattern shaped with 3 - dimensional free curved surface, and to test its applicability to the design and the manufacturing of the rotary blade. The results obtained from the study are as follow; 1. The CAD system which can process graphic procedures from the free curved surface shaped data was developed with personal computer. 2. The CAM main program was developed. This main program could produce CL data from CAD data file by checking the tool interference according to the cutting mode. 3. The sub. program which can simulate the tool trace from the CL data was developed. 4. The post processor for the Deckel FP2NC NC milling machine from CL data file was developed and the sub program could transmit NC program through modem to NC milling machine was developed. 5. The developed CAM system seemed to be applicable to any other system. Because the measuring results of the cross sectional thickness of the plastic model from the manufacturing iron pattern by the system showed that this system could properly check the tool interference. 6. In took 75~90 hours to manufacture two iron patterns of rotary blade. For the sake of convenience in applying to the other systems, this system was developed in BASIC and FORTRAN computer language and minimum portion of machine language as possible.