• 제목/요약/키워드: Rolling test

검색결과 659건 처리시간 0.024초

AZ31Mg 합금의 집합조직과 벤딩 특성 (AZ3l Mg alloy Texture and Bending Characteristics)

  • 김인수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.75-76
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    • 2008
  • In this study, texture development and bending characteristics of strong {0002} textured were observed. AZ31 Mg alloy sheets were prepared along the angle of 0 and 12.5 degrees to the lolling direction or {0002} texture. Prepared samples with different angles to the rolling direction were rolled at room temperature condition and after subsequent heat treatment to investigate texture with x-ray diffractometer, respectively The specimen having along the angles of 0 degree to rolling direction shows the highest load and 12.5 degrees specimen shows the highest displacement among any other specimens in bending test.

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유한요소해석을 이용한 철도차량 시트프레임의 정적 강도 평가에 관한 연구 (A Study on the Structural Strength of the Rolling Stock Seat Frame)

  • 구정서;조현직
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.49-58
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    • 2003
  • In this paper, the structural strengths of a rolling stock seat were numerically evaluated under several design load conditions based on the UIC requirements. The rolling stock seat was designed for the high speed train of a Chinese conventional line. To maximize its weight reduction and structural strength, some aluminium alloys like 6N01-T5 and ALDC8-T5 were applied to the base frame, side frame and armrest. The designed seat frame satisfied the strength requirements on inertia loads due to accelerations, and fatigue test conditions. However, it violated the requirements on the static test of UIC 566 OR. Some design modifications were suggested and numerically evaluated to satisfy the static test requirements.

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최적 베어링 윤활 그리이스의 합성과 특성연구 (A Study on Synthesis and Characteristics of The Optimum Rolling Bearing Greases)

  • 김상근;박창남;한종대;손관수
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.129-138
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    • 2003
  • Rolling bearings are classified one of the most important machine elements. The various function of bearings are greatly influenced by grease, and higher performance of rolling bearing greases is required in improve bearing lubrication. Three urea/ether oil greases with identical composition were synthesized to compare the performance of these greases according to the thickener content of grease. The typical grease physical properties were investigated. And life test of these greases was conducted by FE-9 grease life tester. The characteristics of the greases before and after life test were investigated using FT-IR, microscope, OIT and TAN meter. Large differences in the grease performance depending on the content of the thickener were observed. The grease with higher content of the hickener showed higher performance such as long life time and low TAN value. After preliminary test, twelve greases were synthesized and evaluated the performance of dropping point and OIT, then optimized two greases were selected by SSRED (Six Sigma Robust Engineering Design) using dropping point and OIT data. Characteristics of the optimized two greases were on the same level with estimated value. The optimized grease by means of OIT value showed longer grease life in comparison with optimized grease by dropping point. However two greases showed higher performance than typical urea/ether oil.

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6 단 압연기의 극박 압연공정에서 3 차원 판 형상 예측 (Prediction of Three-Dimensional Strip Profile for 6-High Mill in Thin-Strip Rolling)

  • 이상호;송길호;이성진;김병민
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.855-861
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    • 2011
  • 본 연구에서는 극박 압연 이론과 6 단 압연기 수식 모델을 이용하여 압연 후 판 형상 예측에 대하여 제안하였다. 폭 방향에서 롤 사이의 접촉 압력과 판과 워크롤 사이의 압연하중은 6 단 압연기의 형상학적 구조와 경계조건을 이용한 수식모델을 통하여 계산된다. 그리고 압연 방향의 압연하중 분포는 Fleck 의 극박 압연 이론을 이용하여 계산하였다. 워크롤의 3 차원 탄성 변형량은 폭 과 압연방향의 압력분포에 의하여 계산된다. 이때, 3 차원 판 형상은 워크롤의 탄성변형에 의하여 얻어진다. 또한 3 차원 판 형상은 극박 압연 실험과 유한요소해석을 통하여 검증하였다.

오스템퍼링한 구상흑연주철의 마모특성에 미치는 기지조직의 영향에 관한 연구 (A Study on the Wear Characteristics of Austempered Ductile Iron)

  • 김윤복;김창규;최창옥
    • 한국주조공학회지
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    • 제10권3호
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    • pp.235-246
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    • 1990
  • This study has been carried out to investigate into the rolling wear characteristics of austempered ductile iron under unlubricated dry rolling condition by Amsler type test with 9.09% sliding ratio. Wear amount is increased with increasing of ferrite and retained austenite and it has been found that the amount of rolling wear is decreased when the hardness of matrix are higher. The rolling life up to generation of abnormal condition is conspicusly increased and amount of rolling wear is increased asrolling revolutionis increased and wear of austempered ductile ironunder dry rolling condition. Matrix has been obtained to upper bainite, low bainite at heat treatment, obtained to bull`s eye structure at as cast. It has been found that the amount of rolling wear is decreased when the tensile strength of the casting are increased and then the rolling life up to generation of abnormal wear in conspicuously increased and amount of wear was intend to graphite content.

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B첨가 고탄소강의 흑연화에 미치는 냉간압연의 영향 (The Effects of Cold Rolling on the Graphitization in Boron Addition High Carbon Steel)

  • 우기도;박영구;류재화;이창희;나종필
    • 열처리공학회지
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    • 제12권2호
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    • pp.99-107
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    • 1999
  • The graphitization is affected by the addition of small amount of the elements(such as Si, Al, Ni, B, Cr and Mn etc.) and the pre-treatment(such as cold rolling). Boron is well known element to accelerate the graphitization of cementite in high carbon steels. Also, cold rolling is known to accelerate the graphitization. But the graphitization nucleation mechanism by cold rolling is few reported. Therefore the effect of cold rolling in Fe-0.5%C-1.0%Si-0.47%Mn-0.005%B steel on the graphitization is investigated quantitatively using hardness test, optical microscope and scanning electron microscope, neutron induced microscopic radiography. The nucleation of graphite in cold-rolled Fe-0.5%C-1.0%Si-0.47%Mn-0.005%B steel is formed at void which is formed at pearlite/pearlite boundary by cold rolling. But the effect of cold rolling on graphitization in boron addition steel is more effective than that of no boron addition steel due to segregation of BN at void in boron addition steel.

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고속차량용 디스크 제동 특성 및 제동제어 방법기술에 대한 연구 (A study on Characteristics of Disc Brake of & Technology of Brake Control System in High Speed Railway)

  • 신유정;최경진;곽재호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.393-397
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    • 2005
  • Since the braking system of rolling stock is directly linked to it's safety, ensuring reliability of braking system and evaluation of performance of it are very important. To develope the performance of braking system, it is required advanced technology and gradually various factors in the field test result. This study is designed to analyze the air pressure control about braking force in rolling stock, also, by comparing braking force of high speed railway with that of high speed train. This paper suggests to establish a method of computation of braking force form the air pressure control. And The high speed train researches into patterns of braking system such as the train of speed up and introduction of electric and pneumatic braking system.

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철강재료의 구름마찰시에 발생하는 마모형태에 관한 연구 (Discussion on Wear Ope of Steel in Rolling Friction)

  • 이한영
    • Tribology and Lubricants
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    • 제16권1호
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    • pp.9-14
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    • 2000
  • It has been cleared in previous author's paper that the fatigue life before the pitting on the rolling contact surface with lubricant are influenced by the wear amount. In this study, the wear type has been clarified when wear amount is extremely large such as the case without lubricant. The test of rolling contact fatigue has been conducted under two different of herzian pressures and three different of slide ratios without lubricant. In addition, residual stress and half-value breadth using X-ray diffraction on worn surface have been measured as well as the wear amount. The results show that the pitting type wear by rolling contact fatigue has not been occurred when the wear amount is considerably large. Thus this type of wear has been deduced by the fatigue wear depending on delamination theory.

플라즈마 표면개질 처리된 은 박막의 구름저항거동 고찰 (An Experimental Study on the Rolling Resistance of Silver-Coated Films Modified by Plasma Surface Treatments)

  • 양승호;공호성;윤의성;김대은
    • Tribology and Lubricants
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    • 제15권4호
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    • pp.321-327
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    • 1999
  • An experimental study was performed to discover the effect of adsorbed moisture on the rolling resistance behavior of pure silver-coated 52100 bearing steel. Plasma surface modifications were performed on the silver-coated specimen to change the wetting characteristics. Experiments using a thrust ball bearing-type rolling test-rig were performed under vacuum, dry air and various humidity conditions. Results showed that the changes in the wetting characteristics influenced remarkably on the silver particle agglomeration and resulted in the different behavior of rolling resistance with humidity.

질화규소 세라믹볼의 구름피로수명 (Rolling Fatigue Life of Silicon Nitride Ceramic Balls)

  • 최인혁;박창남;최헌진;이준근;신동우
    • Tribology and Lubricants
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    • 제15권2호
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    • pp.150-155
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    • 1999
  • The rolling fatigue lives (RFL) of five kinds of silicon nitride balls were investigated. Four kinds of Si$_3$N$_4$balls were fabricated using different raw materials, sintering aids and sintering conditions. Commercially available Si$_3$N$_4$ball was also studied for comparison. All the balls were finished up to the dimensional accuracy of Grade 10 defined in KS B 2001 (Steel Balls fer Ball Bearings) with a size of 9.525 mm. RFL tests were then conducted under the initial theoretical maximum contact stress 6.38 GPa and the spindle speed 10,000 rpm. Gear oil was provided by oiled race as lubricant. The results of RFL test indicated the prerequisitic conditions for the long rolling life of Si$_3$N$_4$ball : (1) the high density, (2) microstructures consisted of small uniformly distributed grains, (3) little glassy phase in grainboundary, and (4) little crystalline phase and secondary phase that induces residual thermal stress due to the differences of thermal expansion coefficient with Si$_3$N$_4$phase.