• Title/Summary/Keyword: Rolling piston

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The Influence of the Vane on the Lubrication Characteristics Between the Vane and the Rolling Piston of a Rotary Compressor

  • Cho, Ihn-Sung;Jung, Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2242-2249
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    • 2006
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present analysis is part of a research program directed toward maximizing the advantages of refrigerant compressors. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of a rotary compressor being used for refrigeration and air-conditioning systems was investigated. The Newton-Raphson method was used for a partial elastohydrodynamic lubrication analysis between the vane and the rolling piston of a rotary compressor. The results demonstrated that the vane thickness and the center line position of the vane significantly influenced the friction force and the energy loss between the vane and the rolling piston.

Lubrication Characteristics Between the Vane and the Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Jung, Jae-Youn;Oh, Seok-Hyung;Cho, Ihn-Sung
    • Journal of Mechanical Science and Technology
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    • v.15 no.5
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    • pp.562-568
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    • 2001
  • The rolling piston type-rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present analysis is part of a research program directed toward maximizing the advantages of refrigerant compressors. The study of lubrication characteristics in critical sliding components is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems was studied. The Newton-Raphson method was used for the partial elastohydrodynamic lubrication analysis between the vane and the rolling piston of a rotary compressor. The results showed that the rotational speed of a shaft and the discharge pressure significantly influence the friction force and the energy loss between the vane and the rolling piston.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

The Lubrication Characteristics of Rotary Compressor for Refrigeration & Air-Conditioning (Part I ; The analysis of rolling piston behavior) (냉동 공조용 로터리 콤프레서의 윤활 특성 제1보 : 롤링 피스톤의 거동해석)

  • 조인성;오석형;정재연
    • Tribology and Lubricants
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    • v.12 no.4
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    • pp.43-51
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    • 1996
  • Rapid increase of refrigeration & air-conditioning system (r & a system) in modem industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a system to alternative refrigerant for the protection of environment. Then, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a system. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a system is studied. The Runge-Kutta method is used for the analysis of the behavior of rolling piston in the rotary compressor. The results show that the rotating speed of shaft and the discharge pressure have an important effect upon the angular velocity of the rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

The Lubrication Characteristics of a Rotary Compressor Used for Refrigeration and Air-conditioning Systems (Part III; Analysis of partial elastohydrodynamic lubrication on vane tip)

  • 조인성;오석형;정재연
    • Tribology and Lubricants
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    • v.17 no.2
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    • pp.138-145
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    • 2001
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present analysis is a part of research program directed toward maximizing these advantages of refrigerant compressors. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems is studied. Newton-Raphson method is used for the partial elastohydrodynamic lubrication analysis between vane and rolling piston in the rotary compressor. The results show that the rotational speed of a shaft and the discharge pressure influence significantly the friction force and the energy loss between vane and rolling piston.

The Lubrication Characteristics of Rotary Compressor for refrigeration & air-conditioning ( Part II ; Analysis of partial elastohydrodynamic lubrication on vane tip ) (냉동,공조용 로터리 콤프레서의 윤활 특성 제2보;베인선단부의 부분 탄성유체윤활해석)

  • 김진문;조인성;백일현;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.133-141
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    • 1996
  • The rolling piston type rotary compressor has become one of the most successful types because of its compactness and high-speed operation. The analysis described here is part of a research program directed toward maximising these advantages in refrigerant compressors. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressors. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for refrigeration & air-conditioning system is studied. And the Newton-Raphson method is used for the EHI. analysis between vane and rolling piston in the rotary compressor. The results show that the rotational speed of shaft and the discharge pressure have an important effect upon the friction force and the energy loss between vane and rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

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Process Design of Multi-Pass Shape Rolling for Manufacturing Piston Ring Wire (피스톤 링 제조용 선재의 다단 형상 압연공정 설계)

  • Kim, N.J.;Lee, K.H.;Lim, S.H.;Lee, J.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.26 no.1
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    • pp.28-34
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    • 2017
  • Multi-pass shape rolling is performed to produce long products of arbitrary cross-sectional shapes. In the past, the multi-pass shape rolling process has been designed by the trial and error method or the experience of experts based on the empirical approach. Particularly, the design of roll caliber in shape rolling is important to improve product quality and dimensional accuracy. In this paper, the caliber design and pass schedule of multi-pass shape rolling were proposed for manufacturing piston ring wire. In order to design roll caliber, major shape parameter and dimension was determined by analysis of various caliber design. FE-simulation was conducted to verify effectiveness of proposed process design. At first, forming simulation was performed to predict shape of the product. Then, fracture of the wire was evaluated by critical damage value using normalized Cockcroft-Latham criteria. The experiment was carried out and the results are within the allowable tolerance.

The Lubrication Characteristics of Rotary Compresssor for refrigeration & air-conditioning (Part I; The analysis of Rolling Piston behavior ) (냉동, 공조용 로터리 콤프레서의 윤활 특성 제1보;롤링 피스톤의 거동해석)

  • 조인성;김진문;백일현;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.7-16
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    • 1996
  • Rapid increase of refrigeration & air-conditioning system( r & a system ) in modern industries brings attention to the urgency of development as a core technology in the area. And it required to the compatibility problem of r & a system to alternative refrigerant for the protection of environment. Then, it is requested to research about the lubrication characteristics of refrigerant compressor which is the core thechnology in the r & a system. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoetical investigation of the lubrication characteristics of rotary compressor for r & a system is studied. And the Runge-Kutta method is used for the analysis of the behavior of rolling piston in the rotary compressor. The results show that the rotating speed of shaft and the discharge pressure have an important effect upon the angular velocity of the rolling piston. This results give important basic data for the further lubrication analysis and design of the rotary compressor.

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Online Load Torque Ripple Compensator for Single Rolling Piston Compressor (싱글 로터리 컴프레셔의 온라인 부하 토크리플 보상기)

  • Gu, Bon-Gwan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.5
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    • pp.457-462
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    • 2014
  • Given their low cost, single rolling piston compressors (SRPC) are utilized in low-power room air-conditioning systems. The SRPC cycle is composed of one compression and discharge process per mechanical rotation. The load torque is high during the compression process of the refrigerants and low during the discharge process of the refrigerants. This load torque variation induces a speed ripple and severe vibration, which cause fatigue failures in the pipes and compressor parts, particularly under low-speed conditions. To reduce the vibration, the compressor usually operates at a high-speed range, where the rotor and piston inertia reduce the vibration. At a low speed, a predefined feed-forward load torque compensator is used to minimize the speed ripple and vibration. However, given that the load torque varies with temperature, pressure, and speed, a predefined load torque table based on one operating condition is not appropriate. This study proposes an online load torque compensator for SRPC. The proposed method utilizes the speed ripple as a load torque ripple factor. The speed ripple is transformed into a frequency domain and compensates each frequency harmonic term in an independent feed-forward manner. Experimental results are presented to verify the proposed method.

Analysis of Eccentricity Ratio in the Rolling Piston Type Rotary Compressor Using Mobility Method (모빌리티법을 이용한 롤링피스톤형 회전식 압축기의 축심궤적 해석)

  • 강태식;최동훈;이세정
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.22-27
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    • 2001
  • This paper presents an analysis of eccentricity ratio of rolling piston using mobility method which is a powerful tool for analyzing dynamically-loaded journal bearings with efficiency and applicability. And, we investigate influences of design parameters (discharge pressure, radial clearance, rotational velocity of shaft, and eccentricity of compressor) on bearing load and eccentricity ratio. The results show that the discharge pressure, radial clearance and rotational velocity of shaft have significant influence on eccentricity ratio, and the discharge pressure and eccentricity of compressor have influence on bearing load.