• 제목/요약/키워드: Roll-to-Roll process

검색결과 812건 처리시간 0.027초

Fabrication of Optically Active Nanostructures for Nanoimprinting

  • Jang, Suk-Jin;Cho, Eun-Byurl;Park, Ji-Yun;Yeo, Jong-Souk
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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    • pp.393-393
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    • 2012
  • Optically active nanostructures such as subwavelength moth-eye antireflective structures or surface enhanced Raman spectroscopy (SERS) active structures have been demonstrated to provide the effective suppression of unwanted reflections as in subwavelength structure (SWS) or effective enhancement of selective signals as in SERS. While various nanopatterning techniques such as photolithography, electron-beam lithography, wafer level nanoimprinting lithography, and interference lithography can be employed to fabricate these nanostructures, roll-to-roll (R2R) nanoimprinting is gaining interests due to its low cost, continuous, and scalable process. R2R nanoimprinting requires a master to produce a stamp that can be wrapped around a quartz roller for repeated nanoimprinting process. Among many possibilities, two different types of mask can be employed to fabricate optically active nanostructures. One is self-assembled Au nanoparticles on Si substrate by depositing Au film with sputtering followed by annealing process. The other is monolayer silica particles dissolved in ethanol spread on the wafer by spin-coating method. The process is optimized by considering the density of Au and silica nano particles, depth and shape of the patterns. The depth of the pattern can be controlled with dry etch process using reactive ion etching (RIE) with the mixture of SF6 and CHF3. The resultant nanostructures are characterized for their reflectance using UV-Vis-NIR spectrophotometer (Agilent technology, Cary 5000) and for surface morphology using scanning electron microscope (SEM, JEOL JSM-7100F). Once optimized, these optically active nanostructures can be used to replicate with roll-to-roll process or soft lithography for various applications including displays, solar cells, and biosensors.

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기계학습기반의 근사모델을 이용한 선박 횡동요 운동특성 예측에 관한 연구 (A Study on the Prediction of Ship's Roll Motion using Machine Learning-Based Surrogate Model)

  • 김영롱;박준범;문성배
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2018년도 춘계학술대회
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    • pp.41-42
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    • 2018
  • 이 연구는 선박의 내항성능 평가 요소로 사용되는 횡동요 운동특성의 예측에 관한 연구로, 운항중인 선박의 횡동요 RAO를 실시간으로 도출하기 위하여 기계학습 기반의 근사모델을 사용하였다. 근사모델에 의한 예측결과를 테스트데이터와 비교분석함으로서, 횡동요 운동 특성 예측에 적합한 근사모델을 생성하기 위한 근사기법과 데이터 샘플링 조건에 대하여 제시하고자 한다.

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기어전조의 기어 형상 및 압력각오차에 관한 연구 (A Study on the Concave and Pressure Angle Error of Gear Finish Roll Forming)

  • 장정환;김준성;배효제;우에마쯔;조성현;류성기
    • 한국안전학회지
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    • 제23권4호
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    • pp.13-18
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    • 2008
  • This study deals with finish roll forming by forced displacement can be conceived as a method of eliminating errors in conventional form rolling under constant loads. This method produces a high-precision tooth profile by low-speed form rolling when a high rigid screw or cam is used at the pressurized section. Tooth profile is decided in the beginning of roll forming and ${\delta}_{max}$ mainly increases if the number of roll forming process is increased. Gear class is improved by one or two class after roll forming if the gear has convex type error and pressure angle error in KS 4 class. If the gear have concave type error and pressure angle error and pressure angle error, gear class is not improved in theory, but improved a little in practice. In the finishing roll forming, it inevitably yields both the concaving of tooth profile and plastic deflection of addendum of teeth. Experiments show that the concaving and the plastic deflection are successfully reduced, the accuracy of tooth profile reaches to KS 0 class.

자동차 알루미늄 서스펜션 암 곡률압출공정에 관한 연구 (A Study on The Curvature Extrusion for Automotive Aluminum Suspension Arm)

  • 이상곤;김병민;오개희
    • 한국정밀공학회지
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    • 제26권2호
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    • pp.71-77
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    • 2009
  • In the automotive industry, aluminum is widely used to reduce the vehicle weight. Aluminum curved extruded components are used for the design of frame parts. This study investigates the curvature extrusion process to produce the aluminum curved suspension arm. In the curvature extrusion process, the bending process is simultaneously carried out with the extrusion process. Firstly, porthole extrusion was investigated by using FE analysis to produce aluminum suspension arm. And then the bending process condition was determined to produce the final suspension arm with the required curvature. In this research, the guide roll movement causes the bending of extruded product. The moving distance and velocity of guide roll were controlled to meet the required curvature of suspension arm. Finally, the curved suspension arm was manufactured by the curvature extrusion experiment under the proposed curvature extrusion condition.

텐션 레벨링 공정 최적화를 위한 수식 모델 - Part I : 곡률 및 압하력 예측 (A new Model to Optimize the Process Conditions in Tension Leveling - Part I : Prediction of the Strip Curvature and the Roll Force)

  • 조용석;황상무
    • 소성∙가공
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    • 제22권7호
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    • pp.371-376
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    • 2013
  • The shape defects such as edge waves and center buckles may be formed in the rolled strip because rolling can easily produce non-homogenous elongation across the strip width. The main purpose of tension leveling is to remove such defects by eliminating the differences in elongation. In this paper, a new approach for the optimization of the process conditions in tension leveling is presented. The approach consists of an analytic model for the prediction of the strip curvature and the force at each roll. The accuracy of the proposed model is examined through comparison with the predictions from a finite element model.

Tube Hydroforming 공정의 성형성 평가 (Evaluation of Tube Hydroformability)

  • 김영석;조흥수;박춘달;김영삼;조완제
    • 소성∙가공
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    • 제9권6호
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    • pp.604-614
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    • 2000
  • In this paper, the mechanical characteristics and fundamental mechanism of a roll-formed tube during the hydroforming process are investigated in order to obtain the ewly localization of the tube hydroforming skills which are the core production techniques for the super light weight and high safety of the car body. Also, the theoretical influences of the material variables and the processes on the formability in the tube hydroforming are studied. In addition, the techniques to evaluate the forming limit of the bulging process of a tube are developed.

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롤투롤 인쇄전자공정에서 중첩정밀도 향상을 위한 정렬패턴과 위치 측정시스템 (Alignment Patterns and Position Measurement System for Precision Alignment of Roll-to-Roll Printing)

  • 서영원;임성진;오동호
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1563-1568
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    • 2012
  • 인쇄전자는 RFID 나 유연 디스플레이 등의 전자회로나 소자를 인쇄방식으로 제작하는 공정이다. 특히 롤투롤과 같은 웹 이송방식 프린팅은 얇은 필름형태의 웹(Web)에 그라비아 인쇄나 고속 잉크젯과 같은 방법으로 이송중인 웹 상에 회로를 형성하는 공법이다. 이 공정은 생산단가가 저렴하고 고속생산이 가능하다는 이점이 있다. 다층구조를 가지는 회로나 디바이스를 생산할 때, 층과 층을 얼마나 정확하게 중첩시켜 인쇄하는가 하는 것은 인쇄된 전자회로의 집적도와 성능을 결정짓는 중요한 요소이다. 인쇄전자공법을 상용화하기 위해서 높은 중첩정밀도 구현이 선행되어야 한다. 본 연구에서는 롤투롤 인쇄방식에서 중첩정밀도의 향상을 위한 위치측정 시스템을 제안하고 신뢰성을 확인하였다. 또한 웹이 변형되었을 때의 측정 강인성도 실험적으로 확인하였다.

유한요소해석을 이용한 EGL 도금조 Polisher Brush의 마모예측 (Wear for Polisher Brush of EGL Plating Cell using Finite Element Analysis)

  • 구자경;노학곤;허성찬;송우진;구태완;김정;강범수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.342-345
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    • 2009
  • Electro galvanized steel is electroplated cold roller steel for improving corrosion resistance and paintability, and is widely used in automobiles and home appliances. In the electroplating line for manufacturing electro galvanized steel if plating process is carried out with impurity on conductor roll surface, the defects in manufacturing process occurs because of steel fault. For quality, polishing is always required to separate impurity on surface of conductor roll. In this study, finite element analysis of wear for polisher brush is carried out for replaced time of it.

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누적압연접합에 의한 5052 Al 합금의 결정립 미세화와 기계적 특성 연구 (An Investigation of Microstructural Evolution and Sliding Wear Behavior of Ultra-Fine Grained 5052 Aluminum Alloy Fabricated by a Accumulative Roll-Bonding Process)

  • 하종수;강석하;김용석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.84-87
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    • 2003
  • Microstructural evolution and dry sliding wear behavior of ultra-fine grained 5052 Al alloy obtained by an accumulative roll-bonding process have been investigated. After 7 ARB cycles, ultra-fine grains with large misorientations between neighboring grains were obtained. The grain size was about 0.2$\mu\textrm{m}$. The hardness, tensile and yield strengths of the ultra-fine grained alloy increased as the amount of accumulated strain increased with the ARB cycles. Sliding wear teats of the ultra-fine grained 5052 Al alloy were conducted at room temperature. Wear rate of the ultra-fine grained alloy increased in spite of the increase of hardness. Surfaces of the worn specimens were examined with SEM to investigate wear mechanism of the ultra-fine grained alloy.

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