• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.11b
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• pp.1010-1014
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• 2001

A severe strip vibration in continuous galvanizing line facilities of the steel companies has sometimes occurred due to the exceeding wearing of the roll bush and bearing. This vibration brings on the lack of uniform coating thickness in steel plate. As a result, the total maintenance and product costs in this factory are increased by the shortage of operation time for the replacement of bush, bearings and these components. In this study, the vibration characteristics of this strip are investigated by the FEM using ANSYS. Also the vibration measurement of strip and its structure performed by the laser Doppler vibrometer(LDV) and accelerometers are compared to theoretical analysis results.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.1
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• pp.142-149
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• 1997

Ceramic-coated anilox roll for printing is resistant to corrosion and wear, and hence has enhanced life and quality. Laser engraving is used typically for machining holes to store ink in this roll. Since engraved hole size and shape are directly related to laser processing parameters, it is necessary to know the rela- tionships among these parameters. In this study, the parameters for engraving of ;oasma sprayed ceramic coatings with Nd:YAG laser were studied. Relationships between hole shape and processing parameters were analyzed. Cr$_{2}$O$_{3}$ceramic was found to be most suitable for Nd:YAG laser engraving. It was found that hole depth can be increased by using higher energy pulses. Effect of using different assistant gases was small to the final results. For better results, it was suggested to use a very stable laser with shorter pulses and higher pulse energy.

• Journal of Adhesion and Interface
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• v.12 no.1
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• pp.34-42
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• 2011

The roll coating process is well-known for completely replacement coating system with an existing wet paint process for automotive which has low productivity and is not environment-friendly process. It is very important to evaluate the curing behavior, corrosion resistance and processing property as well as rheological behavior in order to realize a film flexibility and hardness simultaneously. In this study, we have synthesized the polyester resin modified with hydroxyl values and molecular weight to apply the pre-painted system, and then evaluated the curing behavior, deep drawing, tensile strength and rheological properties. It was observed that N-0375-40 of 40 (mg KOH/mol) hydroxyl values showed the most suitable for flexibility, film hardness, and curing behavior.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 1999.11a
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• pp.59-64
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• 1999

• 전자공학회논문지 IE
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• v.44 no.2
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• pp.21-25
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• 2007

Multilayer transparent electromagnetic wave shielding film with 1 m wide, was fabricated by using roll to roll DC plasma coating with ITO and Ag layer on PET substrate. By optimizing properly the design parameters, such as a processing condition, the surface resistance and the thickness of each layers, the homogeneous film could be obtained. Electromagnetic wave shielding film showed the high shielding effectiveness of 23dB(99.5%) in 2-18 GHz range and the transmittance of 83.1% in 400-700nm.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.8
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• pp.611-616
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• 2016

Computational fluid dynamic simulation based on the ABAQUS software was conducted to observe the inside flow of slot-die nozzle. The slot-die nozzle was modeled as 3-dimensional structure and three significant parameters were determined: inlet velocity of fluid, reservoir angles, number of strips none of which have been mentioned previously in the literature. The design of experiment, full factorial analysis was performed within determined design and process levels. The simulation result shows the inlet fluid velocity is most significant factor for the flows of inside nozzle. As an interaction effect, reservoir angle is closely related with number of strip that should address when the nozzle is designed. Moreover, the optimized values of each determined parameter were obtained as 35 mm/s of inlet velocity, 3 of strip numbers, and $22^{\circ}$ of reservoir angles. Based on these parameters, the outlet velocity was obtained as 0.53% of outlet uniformity which is improved from 8.67% of nominal results.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.6
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• pp.567-572
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• 2013

In many electro-devices, the vacuum process is used as the manufacturing process. However, the vacuum process has a problem, it is difficult to apply to a continuous process such as a R2R(roll to roll) printing process. In this paper, we propose an ESD (electro static deposition) printing process has been used to apply an organic solar cell of thin film forming. ESD is a method of liquid atomization by electrical forces, an electrostatic atomizer sprays micro-drops from the solution injected into the capillary with electrostatic force generated by electric potential of about several tens kV. The organic solar cell based on a P3HT/PCBM active layer and a PEDOT:PSS electron blocking layer prepared from ESD method shows solar-to-electrical conversion efficiency of 1.42% at AM 1.5G 1sun light illumination, while 1.86% efficiency is observed when the ESD deposition of P3HT/PCBM is performed on a spin-coated PEDOT:PSS layer.

• Textile Coloration and Finishing
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• v.29 no.4
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• pp.202-210
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• 2017

In recent years, the water-based ink have been widely used in various industrial applications due to environmental problems. Dispersibility of the pigment for applications of the water-based ink is the one of the most important technical factors to produce uniform color products. Thus, in this study, the three-roll mill process was used to improve the dispersion of the water-based ink. The results indicated that the three-roll mill reduced the size of pigment particles in the ink more than 50%. In addition, the dispersant showed an important role to maintain the dispersion stability of the pigment in the water-based ink over 120 hours. We also confirmed the optimum contents of the ink stock solution, drying temperature and drying time by the colorimeter and colorfastness tests on produced PET synthetic suedes.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2008.10a
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• pp.109-110
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• 2008

본 연구에서는 신축성이 우수한 친수형 무공 PET필름을 사용해서, 소취성, 보온성 및 투습방수성이 우수한 신발용 소재를 개발하였다. 이상의 목적을 달성하기 위해서 최적 소재의 선정, PET필름의 특성평가, 최적 라미네이팅 공정조건 확립, 첨가제 선정 및 가공조건 확립 등에 대해서 실험고찰을 하였으며, 얻어진 주요 결과는 다음과 같다. (1) 신발의 갑피용 및 안창용 최적소재로서 경편직물을 선정하였으며, PET필름의 최적 요구특성은 내수성 9460mmH2O, 투습성 10,000g/m2/24hrs, 인장강도42kgf/cm2, 신도249% 였다. (2) Hot-melt 라미네이팅 공정에서의 투습방수성을 좌우하는 Dot roll No, Coating gap의 최적조건은 CP75(Engraved dot roll no), -0.2mm(Coating Unit gap) 였다. (3) EVA base polymer 및 기타 조제의 최적 배합비를 확립하고 이를 바탕으로 compound를 제조하여 Press로 molding하여 안창용 Sponge를 얻었다. (4) 안창 sponge 위에 점착된 knit 소재의 소취효과는 우수하였으며, 갑피용 투습방수 경편직물의 보온성도$15{\sim}20%$로 우수하였다.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.08a
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• pp.9-9
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• 2010

최근들어 디스플레이 산업의 연구 방향이 3-any (any-time, any-where, any-position)에 대응하기 위해 고품위 디스플레이 디바이스에 집중되고 있는 상황이다. 이로 인해 flexible 기판에 다양한 소자기술을 접목하는 연구가 중요 기술로 각광을 받고 있다. 본 연구에서는 flexible 기판상에 전극층, 채널층, 절연층, 및 보호막층을 형성하는 방법으로 적용되고 있는 박막 형성기술 중 물리증착기술을 적용한 진공박막 권취 장비(roll-to-roll vacuum coating system)의 핵심 기술과 투명전극의 대표적인 물질인 인듐주석산화물 박막의 특성에 대해서 심도 깊게 살펴보고자 한다. 먼저, 다양한 권취장비를 기준으로 물리증착 기술 중 적용이 가능한 공법을 간락히 설명한 후 다양한 박막 형성 기술을 소개하고자 한다. 진공증착 기술을 적용한 다양한 시스템과 스퍼터링 기술의 핵심인 다양한 캐소드의 장단점을 시스템 사례를 기준으로 설명을 하고자 한다. 또한, flexible 기판 적용시 박막층과 기판층간의 계면 특성을 향상시키기 위해 적용되는 플라즈마 표면처리 기술을 핵심 단위 기술의 연구 사례를 기준으로 기술 동향을 설명하고자 한다. 물리증착법의 대표적인 예인 스퍼터링 법으로 제조한 인듐주석산화물 박막의 특성을 제어한 연구 결과를 보고하고자 한다. 투명전극 박막의 대표물질인 인듐주석산화물 박막을 물리증착공법으로 제조하였을 때 발생하는 표면 조도의 문제를 해결하는 방안으로 초저압 스퍼터링 기술을 소개하였고, 스퍼터링 공정시 공정압력의 변화가 인듐주석산화물 박막의 표면조도, 결정구조, 및 전기적 성질에 미치는 영향과 상관관계를 살펴보았다.