• 제목/요약/키워드: Roll bending

검색결과 116건 처리시간 0.019초

유한 차분법에 의한 Thin Slab 고속 연속주조의 동적벌징 거동해석 (Dynamic Bulging Behavior Analysis by Finite Difference Method in High Speed Continuous Casting of Thin Slab)

  • 정영진;신건;조기현;강충길
    • 대한기계학회논문집A
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    • 제24권7호
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    • pp.1650-1660
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    • 2000
  • Continuous casting process has been adopted increasingly in recent years to save both energy and labor. It has experienced a rapid development in the production of semi-finished steel products, rep lacing the conventional route of ingot casting and rolling. In order to achieve this merit, however, more studies about the mechanism between roll and slab are needed. In this paper, a dynamic bulging in steel cast slabs was simulated by considering the solidification and heat transfer. This study is to prevent internal cracks of a slab in a bending and unbending zone. The value of moving strand shell bulging between two supporting rollers under the ferrostatic pressure and slab-self weight has been calculated in terms of creep and elasto-plasticity. The strain and strain rate distributions in solidified shell undergoing a series of bulging are calculated with working boundary conditions.

파이프 골조 온실의 구조 및 유지관리실태 조사분석 (A Field Survey on the Structure and Maintenance Status of Pipe Framed Greenhouses)

  • 남상운
    • 한국농공학회지
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    • 제42권4호
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    • pp.106-114
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    • 2000
  • An investigation was conducted to get the basic data for establishing maintenance strategy of pipe framed greenhouses. The contents of the investigation consisted of actual state of structures, maintenance status, meteorological disaster, and corrosion characteristics of pipe framework in greenhouses. the number of greenhouses investigated was 108 in total. Most multi-span greenhouses had narrower width and lower height than the standared 1-2W greenhouse, and most of single-span greenhouses were tunnel type. In multi-span greenhouses, the size and interval of frameworks such as rafter, purline, column , and cross beam were mostly suitable, but frameworks of single-span greenhouses were mostly insufficient. After about 7 years in grounds, 8 years in joints, 10 years in bending parts. and 13 years in columns. pipe surface was mostly rusted. Most weak parts in corrosion were pipes in contact with the ground, joints, roll-up shaft pipes, and pipes close to the gutter. Almost all of the greenhouse farmers didn't pay any attention to maintenance affair in a regular interval for pipe framed grenhouses. Many greenhouses have experienced the meteorologicla diaster such as uplift of foundation, partial or complete failure by the hyphoon and/or high winds.

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가설하중 하에서 초간편 강합성 바닥판 거더패널의 거동에 관한 해석적 연구 (An analytical study on behavior of the girder panel in simplified composite deck under construction loadings)

  • 한득천;김상섭;윤기용
    • 한국산학기술학회논문지
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    • 제8권6호
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    • pp.1537-1542
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    • 2007
  • 본 논문에서는 기존 I형강 매입형 강합성 바닥판을 기본으로 새로운 형식의 초간편 강합성 바닥판 거더패널을 제시하여 가설중 거동에 대해 연구하였다. 범용해석프로그램인 ABAQUS를 사용하여 바닥판을 구성하는 인자에 대하여 영향을 평가하였다. 하부강판과 I형강의 용접량 변화, 1형강의 복부에 유공 유무, 유공의 위치변화에 대해 평가하였다. 또한 모델링의 합리적 검증을 위해 수계산, Shell요소, Solid요소 모델을 사용하여 비교하였다. 그 결과 하부강판과 I형강의 용접량 변화시 전체용접에 비해 부분용접시 지간 중앙부 단면에서 최대 휨 인장응력이 증가함을 확인할 수 있었다. 또한 유공이 있는 경우 유공이 없는 경우보다 처짐량이 약간 증가함을 확인할 수 있었다.

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도재주조용 합금에 있어서 알루미륨 첨가에 따른 metal-ceramic과의 결합력 증진에 관한 연구 (A Study on Improvement of Metal-Ceramic Bonding Strength by Addition of Aluminum to Casting Metal Alloy)

  • 이재원;민병국;한민수
    • 대한치과기공학회지
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    • 제23권2호
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    • pp.161-170
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    • 2002
  • The Purpose of this study was to investigate the chemically improvement of metal-ceramics bond strength in the course of recasting Ni-Cr metal composite system with 10wt.%, 20wt.% and 30wt.% aluminum respectively. We have tested the bond strength, micro-structure, chemical composition of each metal composites and metal- ceramic bond interfaces by 3-point bending strength tester, SEM and EDS. We have made the conclusions through this study as follow: 1. The most suitable amount of aluminum to the Ni-Cr metal composite recasting is 20wt. % for improving metal-ceramics bond strength with debonding strength value of 49.54 kgf/mm2. 2. The aluminum must be changed to small spread alumina like phases and second aluminum-metal composites phases in the morphology of Ni-Cr metal composite system by adding during it's casting. These second phases have inclined functional oxide phases mixed with metal elements and they must take roll to improvement of metal-ceramics bond strength. 3. In the case of 30wt.% aluminum appended to Ni-Cr metal composite system, an excess of second inclined functional oxide phases produce cracks and spalling of them apart from it's base material. It must be a important factor of reduction of metal-ceramics bond strength.

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유한요소해석과 다변수해석에 의한 선상가열 변형관계식 (Relations between Input Parameters and Residual Deformation in Line Heating process using Finite Element Analysis and Multi-Variate Analysis)

  • 이장현;신종계
    • 대한조선학회논문집
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    • 제39권2호
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    • pp.69-80
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    • 2002
  • 선박의 곡외판은 냉간가공과 열간가공(선상가열) 과정을 거쳐 제작된다. 선상가열의 자동화 및 기계화에 대한 연구가 다양하게 수행되어 오고 있다. 특히 가열조건과 잔류 변형 사이의 관계규명은 자동화 및 기계화를 위한 주요 요소로 생각된다. 본 연구는 그러한 관계를 규명하기 위하여 일련의 체계적인 과정을 제시하고 관계식을 제안하였다. 선상가열에 의한 변형은 3차원 열탄소성 변형현상으로 정식화될 수 있으며, 열탄소성 변형현상을 유한요소해석을 이용하여 다양한 가열조건에 대한 수치해석을 수행하였다. 유한요소법의 유용성을 검증하기 위하여 실험을 수행하였고 그 유용성을 확인하였다 변형관계식에 사용된 입력변수는 차원해석을 통하여 선정하였다. 유한요소법을 이용하여 얻어진 결과를 활용하여 선상가열에 의한 변형관계식을 추정하기 위하여 다변수해석과 다차원 보관과정을 예시하였다. 일련의 과정을 통하여 본 연구는 선상가열의 가열조건과 잔류 변형 사이의 관계식을 선정하기 위한 방법을 제안하였다.

Feasibility study on the wide and long 9%Ni steel plate for use in the LNG storage inner tank shell

  • Chung, Myungjin;Kim, Jongmin;Kim, Jin-Kook
    • Steel and Composite Structures
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    • 제32권5호
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    • pp.571-582
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    • 2019
  • This study aimed to assess the feasibility on the wide and long 9%Ni steel plate for use in the LNG storage inner tank shell. First, 5-m-wide and 15-m-long 9%Ni steel plates were test manufactured from a steel mill and specimens taken from the plates were tested for strength, toughness, and flatness to verify their performance based on international standards and design specifications. Second, plates with a thickness of 10 mm and 25 mm, a width of 4.8~5.0 m, and a length of 15 m were test fabricated by subjecting to pretreatment, beveling, and roll bending resulting in a final width of 4.5~4.8 m and a length of 14.8m with fabrication errors identical to conventional plates. Third, welded specimens obtained via shield metal arc welding used for vertical welding of inner tank shell and submerged arc welding used for horizontal welding were also tested for strength, toughness and ductility. Fourth, verification of shell plate material and fabrication was followed by test erection using two 25-mm-thick, 4.5-m-wide and 14.8-m-long 9%Ni steel plates. No undesirable welding failure or deformation was found. Finally, parametric design using wide and long 9%Ni steel plates was carried out, and a simplified design method to determine the plate thickness along the shell height was proposed. The cost analysis based on the parametric design resulted in about 2% increase of steel weight; however, the construction cost was reduced about 6% due to large reduction in welding work.