• 소성∙가공
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• 제25권2호
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• pp.102-108
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• 2016

The aim of the current study was to develop an advanced prediction model for the slab width spread during hot rough rolling. Rough rolling consists of both vertical rolling using a set of profiled edger rolls and horizontal rolling using a set of plain work rolls. FE-simulations were performed to investigate the influences of process variables such as initial slab width, initial thickness, sizing draft, edger roll draft and work roll draft on the final slab width variation. From a statistical analysis of the simulation results, an advanced model, which can predict the slab width spread during the edger rolling and horizontal rolling, was developed. The experimental hot rolling trials showed that the newly developed model provided fairly accurate predictions on the slab width spread during hot rough rolling process using a profiled edger rolls.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.400-403
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• 2008

For the effective manufacture of doubly curved metal plates, a line array roll set (LARS) process is proposed. The suggested process utilizes a pair of upper and lower symmetric roll assemblies. In the process, the initial plate is progressed into the final shape in a stepwise or pathwise manner according to the basic principle of the incremental forming process. The deformation proceeds simultaneously in the longitudinal and transverse directions. Moreover, there is a close correlation between the deformation in the longitudinal direction and that in the transverse direction of the plates. Therefore, the finally formed shape in the incremental forming process is strongly dependent upon process conditions, such as the forming path and the forming increment. The manufacturing of arbitrary doubly curved plates with various curvatures is not an easy task because of such complicated behaviors of the plate; thus, the forming schedules for the desired shape should be carefully and accurately designed. In this study, several experiments with the LARS system were carried out for the fundamental investigation on process design for manufacturing of doubly curved plates.

• 한국전기전자재료학회논문지
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• 제26권6호
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• pp.462-467
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• 2013

In this paper, we analyzed the effects of doctoring process on the patterns of Ag ink in gravure off-set printing. The parameters of doctoring process were the angle and the pressure, which was represented by the depth of blade movement to the gravure roll, of doctor blade to the surface of gravure roll, and the angle of patterns engraved on the gravure roll to the doctor blade moving direction. The proper parameters were extracted for the fine patterns and they were 15 mm for the pressure, $60^{\circ}$ for the blade angle. And the angle of patterns with respect to the blade movement should be less than $40^{\circ}$ for the best results. The gravure off-set printing with the above parameters was carried out to print gate electrodes and scan bus lines of OTFT-backplane for e-paper. The line width of $50{\mu}m$ was successfully obtained. The thickness of electrodes was $2.5{\mu}m$ and the surface roughness was $0.65{\mu}m$ and the sheet resistance was $15.8{\Omega}/{\Box}$.

• Journal of Mechanical Science and Technology
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• 제18권6호
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• pp.972-978
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• 2004

Forward slip is an important parameter often used in rolling-speed control models for tandem hot strip rolling mills. In a hot strip mill, on-line measurement of strip speed is inherently very difficult. Therefore, for the set-up of the finishing mill, a forward slip model is used to calculate the strip speed from roll circumferential velocity at each mill stand. Due to its complexity, most previous researches have used semi-empirical methods in determining values for the forward slip. Although these investigations may be useful in process design and control, they do not have a theoretical basis. In the present study, a better forward slip model has been developed, which provides for a better set-up and more precise control of the mill. Factors such as neutral point, friction coefficient, width spread, shape of deformation zone in the roll bite are incorporated into the model. Implementation of the new forward slip model for the control of a 7-stand hot strip tandem rolling mill shows significant improvement in roll speed set-up accuracy.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 추계학술대회논문집
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• pp.32-39
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• 1997

The coiling station of ISP coil box is an equipment that winds a hot bar rolled at reduction unit into a coil without mandrel. In the coiling process, the roll gap of the bending unit is a significant one of several factors that influence bar coiling. To obtain a good bar-coil, the roll gap must be set appropriately according to the bar thickness. In this study, with 2-dimensional isothermal elastic-plastic finite element method, authors investigated influence of the change of the roll gap on the initial coiling shapes and the formed inner diameters of coils. Based on finite element analysis, authors proposed the appropriate roll gap according to the bar thickness to be able to wind a hot bar. The inner diameters of coils by results of analysis comparatively agreed with coling operation conducted in plant.

• 한국철도학회논문집
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• 제14권3호
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• pp.203-210
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• 2011

본 논문에서는 열차 충돌로 발생되는 충격으로 차축에 큰 수직하중 및 수평하중이 부과될 때 플랜지가 레일을 타고 오르는 탈선현상을 예측할 수 있는 단일 윤축의 이론적 탈선 모델을 연구하였다. 철도차량 충돌 시 크게 타고오름(wheel-climbing), 들려오름(lift-up), 전복(roll-over) 등과 이들의 복합유형탈선이 발생할 수 있다. 타고오름 및 복합 유형의 탈선은 세 가지(Climb-over, Climb/roll-over, Roll-over)로 정의할 수 있다. 본 논문에서는 충돌 후 탈선거동을 예측하기 위하여 타고오름 및 복합 유형 탈선에 대한 단일윤축 이론모델을 제안하고, 정의한 세 가지 탈선거동이 발생하기 위한 조건을 제시하였다. 타고오름 및 복합 유형의 탈선거동을 예측하기 위하여 제안된 단일윤축 이론모델의 타당성을 단순플랜지 형상 윤축모델을 사용한 동역학 시뮬레이션을 통하여 검증하고, 타당성을 보인다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.322-325
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• 2005

In order to make a doubly-cowed sheet metal effectively, the sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation in thickness. The developed process is an unconstrained forming process without holder. The experimental equipment has been set up with the roll set which consists of two pairs of support rolls and one center roll. In order to analyze process parameters in the incremental roll forming process for the application to doubly curved ship hull plate, the orthogonal array is adopted. From the FEM results, among the process parameters, the distance between supporting rolls in pairs along the direction of one principal radius of curvature as well as the forming depth is shown to influence the generation of curvature in the same direction significantly. That is, the other distance between supporting rolls in pairs which are not located in the same direction of one principal radius of curvature, does not have an significant effect on the generation of the curvature in that direction. Also, the forming load and torque from the FEM simulation are acceptable to the system development of the incremental roll forming process for the forming of ship hull plate.

• 한국생산제조학회지
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• 제19권3호
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• pp.353-358
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• 2010

This research introduces a new and improved design for a pneumatic cylinder driven roll feeder wherein each of the principal rotating feeder parts is configured so as to have feeding accuracy and to be low manufacturing cost. The feed pitch accuracy of the proposed roll feeder was evaluated by measuring lengths of cut offs of the strip stock with a shear attached to an air press. The air press was designed, manufactured, and mounted on the same table of the proposed roll feeder such that the strip stock maintained horizontal plane until the strip stock entered into the shear. The proposed roll feeder and the air press were designed to be operated automatically by a PLC employed controller. The feed pitch accuracy of the proposed roll feeder was analyzed by setting the pitch as 10, 12.5, and 15mm. At each predetermined feed pitch, the proposed roll feeder was tested 300 times as one test set and replicated three times. The average lengths of the cut offs of the strip stock ranged from 9.98 to 10.13mm, from 12.42 to 12.57mm, and from 14.96 to 15.06mm at the predetermined 10, 12.5, and 15mm feed pitch, respectively, among the total of 900 samples of each feed pitch. Main cause of variation of the length of the cut off of the strip stock fed by the proposed roll feeder was considered to be fluctuation of the air press during recompressing period of the air compressor to pressurize the air in the air tank. The largest difference between the maximum and the minimum length of the cut off was appeared while the air compressor recompressing the air. The air compressor used for this study restricted the air delivered to the proposed roll feeder while it was still running. Thus, this air delivery restriction problem should be improved by stabilizing the air press while the proposed roll feeder is running.

• 대한방사선치료학회지
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• 제30권1_2호
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• pp.201-208
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• 2018

목 적 : 본 연구에서는 정위적체부방사선치료시 ExacTrac과 CBCT를 단계적으로 적용한 Combine IGRT를 사용하여 Set-up 오차를 비교 및 분석하여 Combine IGRT의 유용성을 평가하고자 한다. 대상 및 방법 : 2014년 5월에서 2017년 11월까지 본원에 내원하여 trueBEAM Stx(Varian medical System, USA)에서 정위적체부방사선치료를 받은 환자 중 부위별로 뇌(Brain) 3명, 척추(Spine) 9명, 골반(Pelvis) 3명으로 분류하였다. 치료전 ExacTrac을 사용하여 Lateral(Lat), Longitudinal(Lng), Vertical(Vrt) 방향과 Roll, Pitch, Yaw 방향으로 Set-up 오차를 보정하였고, ExacTrac 이동 값을 적용 후 CBCT를 추가적으로 수행하여 Lat, Lng, Vrt, Rotation(Rtn) 방향으로 보정하였다. 결 과 : ExacTrac 사용시 뇌 부위의 오차는 Lat $0.18{\pm}0.25cm$, Lng $0.23{\pm}0.04cm$, Vrt $0.30{\pm}0.36cm$, Roll $0.36{\pm}0.21^{\circ}$, Pitch $1.72{\pm}0.62^{\circ}$, Yaw $1.80{\pm}1.21^{\circ}$, 척추 부위는 Lat $0.21{\pm}0.24cm$, Lng $0.27{\pm}0.36cm$, Vrt $0.26{\pm}0.42cm$, Roll $1.01{\pm}1.17^{\circ}$, Pitch $0.66{\pm}0.45^{\circ}$, Yaw $0.71{\pm}0.58^{\circ}$, 골반 부위는 Lat $0.20{\pm}0.16cm$, Lng $0.24{\pm}0.29cm$, Vrt $0.28{\pm}0.29cm$, Roll $0.83{\pm}0.21^{\circ}$, Pitch $0.57{\pm}0.45^{\circ}$, Yaw $0.52{\pm}0.27^{\circ}$로 나타났다. Couch 이동 후 CBCT를 하였을 때, 뇌 부위는 Lat $0.06{\pm}0.05cm$, Lng $0.07{\pm}0.06cm$, Vrt $0.00{\pm}0.00cm$, Rtn $0.0{\pm}0.0^{\circ}$, 척추 부위는 Lat $0.06{\pm}0.04cm$, Lng $0.16{\pm}0.30cm$, Vrt $0.08{\pm}0.08cm$, Rtn $0.00{\pm}0.00^{\circ}$, 골반 부위는 Lat $0.06{\pm}0.07cm$, Lng $0.04{\pm}0.05cm$, Vrt $0.06{\pm}0.04cm$, Rtn $0.0{\pm}0.0^{\circ}$ 오차가 발생하였다. 결 론 : 정위적체부방사선치료시 ExacTrac에 추가적으로 CBCT를 사용한 Combine IGRT의 경우는 ExacTrac만 사용한 경우보다 환자의 Set-up 오차를 줄일 수 있게 나타났다. 그러나 Combine IGRT를 적용함으로 환자 Set-up 확인시간, 영상획득을 위한 체내 흡수선량이 증가한다. 그러므로 환자 상황에 따라 Combine IGRT를 사용하여 환자의 Set-up 오차를 적게 함으로써 방사선치료 효과비를 증가시킬 수 있을 것으로 사료된다.

• 전력전자학회논문지
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• 제8권4호
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• pp.321-327
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• 2003

연속주조 프로세스는 고온의 액체 용강을 고체 금속으로 만드는 프로세스로서, 스트랜드 구동롤의 역할은 운전자가 설정한 주조 속도 제어 패턴에 따라 정확하게 주편을 인발하는 것이다. 기존의 스트랜드 구동롤의 제어는 주조 속도만을 제어하였으나 전동기 드라이버 세팅의 부정확성 및 변동, 연속적인 주조에 의한 구동롤의 마모 및 변형에 의한 롤 직경의 변경, 주조 중 주편 벌징량의 변동 등의 요인에 의해 주조 중 주편을 인발하는 데 소요되는 전체 인발력이 각 구동롤에 적절하게 분배되지 않아 주편 코너부에 수평 크랙을 발생시켜 주조 속도를 증가하는데 있어서 결정적인 장애요인이었다. 본 논문에서는 스트랜드 구동롤에 인가되는 인발력 분포와 주편 품질과의 상관 관계를 도출하고 주조 중에 연속적으로 인발력을 분배할 수 있는 알고리즘을 제안하였다. 제안한 인발력 분배 알고리즘은 각 구동롤 전동기의 절대적인 토크를 제어하는 것이 아니라, 상위제어기에서 결정한 인발력 분배 비율에 따라 각 구동롤 전동기의 토크분 전류를 상호 비교하여 속도 설정치를 조정함으로써 이루어진다. 그리고 인발력 분배 알고리즘의 동작 확인을 위해 광양제척소 1연주공장 4연주기에 적용하여 양호한 결과를 확인하였다.