• Title/Summary/Keyword: Roll Line

Search Result 213, Processing Time 0.03 seconds

FE-based On-Line Model for the Prediction of Roll Force and Roll Power in Finishing Mill (II) Effect of Tension (유한요소법에 기초한 박판에서의 압하력 및 압연동력 정밀 예측 On-Line모델 (II) 장력의 영향)

  • KWAK W. J.;KIM Y. H.;PARK H. D.;LEE J. H.;HWANG S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2001.10a
    • /
    • pp.121-124
    • /
    • 2001
  • On-line prediction model which calculate roll force, roll power and forward slip of continuous hot strip rolling was built based on the results of plane strait rigid-viscoplastic finite element process model. Using the integrated FE process model, a series of finite element simulation was conducted over the process variables, and the influence of various process conditions on non-dimensional parameters was inspected. The prediction accuracy of the proposed on-line model under front and back tension is examined through comparison with predictions from a finite element process model over the various process conditions. In addition, we examined the validity of the on-line prediction model through comparison with roll force of experiment in hot rolling.

  • PDF

Development of an On-Line Model for the Prediction of Roll Force and Roll Power in Roughing Mill by FEM (유한요소법을 이용한 조압연에서의 압하력 및 압연동력 예측 온라인 모델 개발)

  • Kim S. H.;Kwak W. J.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2001.10a
    • /
    • pp.134-137
    • /
    • 2001
  • In this paper on-line model is derived from investigating via series of finite element process simulation. Some variables that little affect on non-dimensional parameters. ie. forward slip and torque factor. is extracted from composing on-line model Especially, this research focused on deriving on-line model which exactly predict roll force and roll power in the roughing mill process under small shape factor and small reduction ratio. The prediction accuracy of the proposed model is examined through comparison with predictions from a finite element process model

  • PDF

New FE On-line Model (실시간 압연하중 및 압연동력 예측 모델의 개선)

  • 김영환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2000.04a
    • /
    • pp.52-55
    • /
    • 2000
  • Investigated via a series of finite element process simulation is the effect of diverse process variables on some selected non-dimensional parameters characterizing the strip in hot strip rolling. Then on the basis of these parameters an on-line model is derived for the precise prediction of roll and roll power. The prediction accuracy of the proposed model is examined through comparison with predictions from a finite element process model.

  • PDF

Decision of Optimum Grinding Condition by Pass Schedule Change (열간압연 스케줄변경에 따른 최적연삭조건 결정)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
    • /
    • v.23 no.6
    • /
    • pp.7-13
    • /
    • 2008
  • It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.

Development of Online 3D Wrinkle Measurement System (실시간 3 차원 링클 측정 시스템)

  • Hoang, Huu Phuong;To, Hoang Minh;Ko, Sung-Lim
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.1255-1258
    • /
    • 2008
  • Roll to roll (R2R) system, known as 'web processing', is the process of producing these electronic devices on a roll of flexible plastic. With the need of improved performance and productivity in R2R industry, effective control and on-line supervision for web quality is essential. In this report, we present a system for on-line measurement of wrinkles, one of defects incurring due to compressive stresses developed in the web. This system is able to capture an image generated when a well defined line shape laser beam passes through a transparent web. The system calculates 3D shape information, including the height of the wrinkle on the web, and displays the images for the shape information of the web in real time. By using area scan camera and machine vision laser, this system takes more advantages of setting up as a simple and low cost system compared to the line scan camera systems that widely used in web manufacturing. Specific calibration method and analysis on the achievable accuracy will be discussed.

  • PDF

Effects of Varying Contact back-up Roll on the strip flatness (VCR 롤이 판평판도에 미치는 영향)

  • Chen, Xianlin;Zhang, Jie;Yang, Quan;Zhang, Quingdong
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1998.03a
    • /
    • pp.144-147
    • /
    • 1998
  • VCR is a back-up roll with a special contour which leads to the length of the contact line between back-up roll and work becones self adjustable in accordance with the width of the strip. The simulation of a finite element model and the on-line test at production mill demonstrate that the VCR roll may keep the crown of the roll gap relatively stable, and at same time, permit the rolling pressure to be adjusted over a wider range, and increase the effect of work roll bending on the roll gap. The VCR rolls have been successfully used at the first stands of two largest cold rolling mills in China, and on-line test has been done at a wide hot strip finishing train. The use of VCR roll has created favorable conditions for subsequent rolling passes and the achievement of better flatness quality.

  • PDF

Analysis of Ink Transfer for R2R Printing Process with High Speed Operation and Complex Roll Patterns (고속 웹 이송속도 및 복잡한 롤 패턴 형상을 고려한 R2R공정에서의 잉크전달 특성 해석)

  • Kim, Kyung-Hun;Kim, So-Hee;Na, Yang
    • Journal of the Semiconductor & Display Technology
    • /
    • v.9 no.2
    • /
    • pp.55-60
    • /
    • 2010
  • Ink transfer process from the printing roll to the moving web was investigated using a CFD technique for the application in R2R printed electronics. In line with the requirement that the web handling speed needs to be increased further for the cost competitiveness, the effects of web moving velocity with relatively complex roll patterns were analyzed. To make the present analysis more realistic, the numerical geometry and the ink properties were selected to match those of the real printing production system. Our numerical results showed that both web handling speed and complex printing-roll patterns influenced the shape of the transferred ink. As the web moving speed approaches towards 30mpm, a significant distortion of the shape of the transferred ink occurred. In the range of pattern width smaller than 100 microns, a phase distortion was also found to occur in all the printing-roll patterns considered in the present work but the ratio of the phase distortion to the line width gets smaller as the width becomes smaller. Thus, the web handling speed and the shape of printing-roll pattern will be important elements for the better printing quality under 100 micron line width range.

A Study on the Character of Collar and Lapels According to Collar Laying Amount -Focused on Tailored Jacket- (칼라눕힘분에 따른 칼라 및 라펠의 특성 연구 -테일러드 칼라 재킷을 중심으로-)

  • Lee, So-Young
    • Journal of the Korean Society of Clothing and Textiles
    • /
    • v.35 no.4
    • /
    • pp.421-430
    • /
    • 2011
  • This study suggests the proper collar laying amount to be actively used in the clothing industry by identifying the characteristics of collar and other related components according to the collar laying amount. This study comparatively analyzed the characteristics of each collar laying amount (2cm, 2.5cm, 3cm, 3.5cm, 4cm, and 4.5cm) after making 6 tailored jackets. The results are as follows: 1. The best shape of collar and lapel appeared when the collar laying amount was 3cm and 3.5cm. 2. Depending on the collar laying amount, the shape of collar, roll line form of collar and lapel, collar width, collar stand, the position and width of roll line changed. As the collar laying amount increased, the length of collar edge became longer, and the collar stand decreased. In case the collar laying amount was small (2cm, 2.5cm), the width of collar and lapel became narrower. On the contrary, when it is large (4cm, 4.5cm), the width of collar and lapel became wider. 3. Collar laying amount as well as the length of the neck line of collar affected the shape of the collar roll line around the neck.

Dual-Transmission-Line Microstrip Equiripple Lowpass Filter with Sharp Roll-Off

  • Velidi, Vamsi Krishna;Sanyal, Subrata
    • ETRI Journal
    • /
    • v.33 no.6
    • /
    • pp.985-988
    • /
    • 2011
  • A novel application of a dual-transmission line is proposed to design a lowpass filter (LPF). The proposed structure uses only transmission line elements to produce an equiripple LPF response with sharp roll-off. Design equations are derived using a lossless transmission line model. Controlling the electrical lengths, three transmission-zeros are realized in the stopband to obtain a sharp roll-off rate and wide stopband bandwidth. A single unit microstrip LPF with a 3-dB cut-off frequency at 1.0 GHz having a roll-off of 135 dB/GHz along with a stopband bandwidth of 69.5% is designed for validation.

FE-based On-Line Model for the Prediction of Radial Displacements in Roll Deformation (롤변형에서의 반경방향 변위 예측 온라인 모델)

  • Cho, J.B.;Hwang, S.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.04a
    • /
    • pp.19-22
    • /
    • 2009
  • It is essential to predict the deformed roll profile for the prediction of the strip profile in rolling process. The work roll of the Sendzimir mill has a small diameter in comparison to a barrel length, so that it is well deformed by the rolling pressure. Also it has a complex roll system, so it is difficult to analyze the roll deflection. In this paper, 3D finite element method is used for the analysis of the roll deflection of the Sendzimir due to the contact between rolls. But it takes much time to get the results, so that the on-line model to evaluate the radial deformation of a roll is developed on the basis of the finite element method.

  • PDF