• 제목/요약/키워드: Roll Elastic Deformation

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열연 공정 정상상태 판 프로파일 예측 - PartⅠ: 유한요소 해석 (Prediction of Steady-state Strip Profile during Hot Rolling - PartⅠ: FEM Analysis)

  • 이재상;황상무
    • 소성∙가공
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    • 제25권1호
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    • pp.56-60
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    • 2016
  • Precise prediction and control of the strip profile is crucial for automatic process set-up and operation of a hot strip mill. In the current study, we present the effect of post-deformation on the steady-state strip profile. The process was simulated by a 3-D elastic-plastic finite element (FE) analysis. Comparisons are made between the strip profile measured at the roll exit and the steady-state strip profile. The results raised an issue with regard to the importance of taking into account the effect of post-deformation.

연속냉각압연에서의 압연하중 예측정도 향상에 대한 연구 (A Study on the Improvement of Prediction Accuracy for Rolling Force in Continuous Cold Rolling Mill)

  • 송길호;박해두;김신일
    • 대한기계학회논문집A
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    • 제20권7호
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    • pp.2257-2265
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    • 1996
  • In the cold rolling mill, it is very important that a constrained static flow stress of rolled strip and rolling force calculation model be exactly considered to improve an prediction accuracy for rolling forces. Therefore, in this study, the values of the constrained static flow stress are used by deriving the regression equation which is a function of rolling conditions(FDT, CT) and chemical compositions(C, Si, Mn), previously applied by making the tables of yield strength for hot coils with size. And with the consideration that an elastic deformation part of an rolled strip appears at the entry and delivery side of the contacting area between the work roll and rolled strip is calculated. By applying these methods, the more accurate prediction for rolling force is obtained. As a results, the deviation of thickness is significantly reduced in the rolling direction.

압연판의 두께 정밀도에 관한 연구 (Study on the thickness precision of rolled sheets)

  • 김동원;윤상건
    • 대한기계학회논문집
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    • 제11권5호
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    • pp.837-845
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    • 1987
  • 본 연구에서는 Tozawa의 이와 같은 근사적 3차원 해석법을 검토하여 그 특징 을 살피고 판나비, 판두께, 압하율의 변화가 삼차원변형역과 평면변형역의 최적 경계 면 위치에 미치는 영향을 고찰하고자 한다.

Mini-Mill 연속주고기의 동적 Bulging해석 Model(I) -주편의 변형거동을 중심으로- (A Deformation Behavior Analysis of Dynamic Bulging in the Mini-Mill Continuous Casting System)

  • 한성욱;정영진;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.138-143
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    • 1998
  • The continuous casting process has been adopted increasingly in recent years to save both energy and labor. It has experienced a rapid development in the production of semi-finished steel products, replacing the conventional route of ingot casting plus rolling. To achieve this good merit, however, more studies about a heat transfer mechanism between roll and slab are needed. So this paper shows the results of the deformation behavior of steel cast slabs, which are about the solidification and heat transfer. This study is used to prevent internal cracks of a slab in a bending and unbending zone. The value of moving strand shell bulging between two supporting rollers under ferrostatic pressure and slab-self weight has been computed in terms of creep and elastic-plasticity. The high strand distributions in solidified shell undergoes a series of bulging are calculated with boundary condition a very closed to continuous steel cast slabs productions.

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3차원 유한요소법에 기초한 조질 압연 공정 해석 - Part I : 유한요소해석 (3D Finite Element-based Study on Skin-pass Rolling - Part I : Finite Element Analysis)

  • 윤성진;황상무
    • 소성∙가공
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    • 제25권2호
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    • pp.130-135
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    • 2016
  • Rolled products often have residual stresses or strip waves that are beyond the customer’s tolerance. To resolve this problem, skin-pass rolling is widely used during post-processing of such products. Because a short contact length compared to the strip width is a characteristic of skin-pass rolling, several numerical analyses have been previously conducted based on a two-dimensional approach. In the current study, a series of simulations was conducted using numerical analysis of three-dimensional elastic-plastic finite element method.

새로운 3-자유도 구형 모터에 관한 연구 (A Study on The Novel Structured 3-DOF Spherical Motor)

  • 이동철;김대경;권병일
    • 전기학회논문지
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    • 제57권8호
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    • pp.1362-1370
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    • 2008
  • This paper describes the design and characteristic analysis of a novel 3-DOF(Degree of Freedom) spherical motor. For multi DOF actuating, several numbers of motors have been used. By the using of normal motors they connected each other in single joint, is necessary to a several type of complex power transmission devices. The 3-DOF spherical motor can drive roll, pitch, and yaw motion in only one unit and it is not necessary to use additional gears and links parts. Therefore the using of 3-DOF spherical motor can eliminate; combined effects of inertia, backlash, non-linear friction, and elastic deformation of gears. In this paper, we propose the novel structured 3-DOF spherical motor and derive its principles of operation. Firstly, we designed concept model of novel structured 3-DOF spherical motor. Next, we derive the control method by calculating the currents. Also, to have intuitive driving control, we express the rotor position in equivalent angle-axis system and determine the exciting period of currents from the calculation result of the currents. To verify the control method, we calculated the currents by the position of rotor. and then we analyzed the characteristics by 3D Finite Element Method when the calculated currents are excited.

유한요소해석과 다변수해석에 의한 선상가열 변형관계식 (Relations between Input Parameters and Residual Deformation in Line Heating process using Finite Element Analysis and Multi-Variate Analysis)

  • 이장현;신종계
    • 대한조선학회논문집
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    • 제39권2호
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    • pp.69-80
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    • 2002
  • 선박의 곡외판은 냉간가공과 열간가공(선상가열) 과정을 거쳐 제작된다. 선상가열의 자동화 및 기계화에 대한 연구가 다양하게 수행되어 오고 있다. 특히 가열조건과 잔류 변형 사이의 관계규명은 자동화 및 기계화를 위한 주요 요소로 생각된다. 본 연구는 그러한 관계를 규명하기 위하여 일련의 체계적인 과정을 제시하고 관계식을 제안하였다. 선상가열에 의한 변형은 3차원 열탄소성 변형현상으로 정식화될 수 있으며, 열탄소성 변형현상을 유한요소해석을 이용하여 다양한 가열조건에 대한 수치해석을 수행하였다. 유한요소법의 유용성을 검증하기 위하여 실험을 수행하였고 그 유용성을 확인하였다 변형관계식에 사용된 입력변수는 차원해석을 통하여 선정하였다. 유한요소법을 이용하여 얻어진 결과를 활용하여 선상가열에 의한 변형관계식을 추정하기 위하여 다변수해석과 다차원 보관과정을 예시하였다. 일련의 과정을 통하여 본 연구는 선상가열의 가열조건과 잔류 변형 사이의 관계식을 선정하기 위한 방법을 제안하였다.