• Title/Summary/Keyword: Rocket combustor

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Visualizations of Gas-centered Swirl Sprays in Sub to Super Critical Conditions (임계조건에 따른 기체중심 스월 분무의 가시화 시험)

  • Kim, Dohun;Lee, Keonwoong;Son, Min;Koo, Jaye
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.3
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    • pp.26-33
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    • 2014
  • The gas-centerd swirl injectors are widely used on the main combustor of large liquid propellant rocket engines. Since the gas-liquid propellants, such as kerosene and oxygen-rich gas combination, are mixed and burned in the high pressure condition over the critical pressure point, the cold-flow spray test in the atmospheric condition can not represent the actual spray pattern. To observe the near actual spray patterns of gas-centered swirl injector, the high pressure spray chamber and the control system were constructed. The operating sequence was controlled precisely to obtain clear visualization images.

Low Pressure Firing Tests of 75-tonf-Class Channel Cooling Thrust Chamber (75톤급 채널냉각 연소기 저압연소시험)

  • Lim, Byoung-Jik;Han, Yeoung-Min;Kim, Jong-Gyu;Seo, Seong-Hyeon;Ahn, Kyu-Bok;Kim, Mun-Ki;Lee, Kwang-Jin;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.71-74
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    • 2010
  • Using the technology demonstration model of 75-tonf-class combustor which is expected to be used to the rocket engine of a korean space launch vehicle, 2 times of firing tests were carried out. Firing tests were done at 50% of the nominal flow rate because of incapability of the test facility and limit of the test bed strength. Through the low pressure firing tests of 75-tonf-class channel cooling thrust chamber, reliability and stability at the ignition and combustion phases were confirmed. Additionally it was foreseen that the 75-tonf-class thrust chamber would satisfy the performance requirements.

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Design and Verification of a Injector-Head with Multiple Injectors Arranged in a Row (일렬형 다중 인젝터를 가진 분리형 헤드 제작 및 검증시험)

  • Yu, Isang;Choi, Jiseon;Shin, Donghae;Park, Jinsoo;Ko, Youngsung;Kim, Seonjin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1016-1020
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    • 2017
  • This study was conducted to develop a test facility that simulates the combustion instability that occurs in a real-scale liquid rocket combustor. A separate engine head with 3 injectors arranged in a row was designed/manufactured and verified through preliminary tests. The flow rate and spray pattern of the head were confirmed by the cold flow test. Next, propellant spray test and combustion test were carried out. A preliminary combustion test was carried out at 10 bar and the combustion chamber pressure was measured to be significantly lower than the target pressure. This is because it was a low pressure test, and it is expected to be resolved in the high pressure test in the future.

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Study on the effect of acid dipping and heat treatment on the adhesion of electroless Ni-P/electrolitic Cr deposition for liquid-fuel rocket combustor (액체 로켄 엔진 연소기 내벽 코팅용 무전해 Ni-P/전해 Cr 도금층의 밀착력 향상을 위한 산세 및 열처리 효과에 관한 연구)

  • Choe, Myeong-Hui;Byeon, Eung-Seon;Park, Yeong-Bae;Lee, Gyu-Hwan
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.05a
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    • pp.154-154
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    • 2015
  • 현재 액체로켓 엔진 연소기 내벽은 bonding layer NiCrAlY과 Top layer $ZrO_2$가 플라즈마 용사 방식으로 형성 된다. 이는 뛰어난 열 차폐 특성과 작업시간이 짧은 장점이 있지만, bonding layer와 Top layer 사이의 열팽창 계수 차이로 인한 균열 발생 가능성이 내재 되어 있고, 연소실 내벽에 균일한 두께의 코팅층을 형성하기 어렵고 설비가 비싸다는 단점으로 인하여 세라믹 코팅 층을 금속 코팅 층으로 대체 하고자 한다. 금속 코팅층은 모재와의 밀착성이 높고, 우수한 산화 및 부식방지 기능을 가지며 저렴하다는 장점이 있다. 또한 코팅 후 연마 작업이 가능해 연소실 내부형상을 설계조건 대로 유지 할 수 있는 특징이 있다. 따라서 본 연구에서는 연소실 내벽에 적용할 모재, 무전해 Ni-P 도금과 전해 Cr 도금층 사이의 밀착력 향상을 위한 방법에 대한 연구를 하였다. 밀착력 향상을 위한 요소로 전처리 용액과 열처리 시간에 따른 영향을 알아보고자 하였으며, 이를 위해서 5가지의 산세 용액으로 각 시편을 산세 한 후, 6시간, 12시간, 18시간 열처리 하여 단면을 비교하여 열처리에 영향을 알아보고자 하였다. 연구 결과 산세 용액의 영향은 크게 나타나지 않았으며, 열처리 시간이 길수록 Ni-P/Cr의 확산이 더 잘 일어나 확산층이 더 넓어지면서 밀착력이 더 좋아 진 것으로 판단되어 진다.

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Feasibility Study of the Application of Infinite Tube Probe in High Temperature Environment (고온 환경에서 무한 튜브 검출기의 적용에 관한 타당성 연구)

  • Kim, Hyeonjun;Ryu, Chulsung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.108-119
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    • 2020
  • Dynamic pressure sensor used in liquid rocket engine combustor and gas turbine is recess-mounted usually because it should work in high temperature environment. Although recess-mounted method can protect it from combustion gas in high temperature, tube resonance occurs in a tube-cavity system. To reduce it, the infinite tube probe(ITP) was introduced in this study. The ITP model suggested in previous literature was validated with experimental data and frequency response characteristics were analyzed. Guidelines for designing the ITP were suggested as frequency response profiles varied with geometric information and physical properties using this model.

Effect of Particle Size and Velocity Ratio on the Flow Mixing Characteristics in the Secondary Combustor (덕티드 로켓의 이차 연소기 내에서 입자의 크기와 속도비가 유동 혼합에 미치는 영향)

  • Park, Jung Shin;Park, Soon Sang;Han, Doo-Hee;Shin, Jun-Su;Sung, Hong-Gye;Kwak, Jae Su;Choi, Ho-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.1
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    • pp.1-7
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    • 2014
  • In this study, the effect of velocity ratio and particle size on the flow mixing characteristics in the secondary combustor was investigated. Both PIV(Particle Image Velocimetry) technique and LES(Large Eddy Simulation) were applied. Two sizes of Polystyrene PIV seeding particle of 5 and $50{\mu}m$, and three velocity ratios of 5, 3, and 1.5 were considered. Results showed that the mixing of two air streams created reattachment and recirculation regions. The size of the recirculation region was decreased as the velocity ratio increased. For the larger particle cases, due to the increased momentum by the larger particles, the size of the recirculating regions were larger than that of the smaller particle cases and the effect of the velocity ratio was not as significant as in the smaller particle case.

A Development of A Gas Mechanical Pulsator (압력 섭동 장치 설계/제작 및 검증시험)

  • Kim, Tae-Woan;Hwang, Oh-Sik;Ko, Young-Sung;Jung, Se-Yong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.3
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    • pp.50-57
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    • 2009
  • A gas mechanical pulsator is developed for the study of combustion instabilities in various combustors such as LRE combustor. First, it shows that the mass flow rates and the perturbation frequencies can be successively controlled by the inlet pressure and the rotating speed of a rotating disk with many holes. Second, the device is used as an acoustic amplification source as a substitute for the speaker in the previous acoustic tests and its results show almost the same resonant frequency and damping characteristics compared with the previous results. In conclusion, the result shows that it can be used as a substitute for a speaker in the studies of LRE combustion instabilities, which has a flow and no limitation of amplification, and a device for making a perturbation source in gas flow.

Research Activities of Transpiration Cooling for High-Performance Flight Engines (고성능 비행체 엔진을 위한 분출냉각의 연구동향)

  • Hwang, Ki-Young;Kim, You-Il
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.10
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    • pp.966-978
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    • 2011
  • Transpiration cooling is the most effective cooling technique for the high-performance liquid rockets and air-breathing engines operating in aggressive environments with higher pressures and temperatures. When applying transpiration cooling, combustor liners and turbine blades/vanes are cooled by the coolant(air or fuel) passing through their porous walls and also the exit coolant acting as an insulating film. Practical implementation of the cooling technique has been hampered by the limitations of available porous materials. But advances in metal-joining techniques have led to the development of multi-laminate porous structures such as Lamilloy$^{(R)}$ fabricated from several diffusion-bonded, etched metal thin sheets. And also with the availability of lightweight, ceramic matrix composites(CMC), transpiration cooling now seems to be a promising technique for high-performance engine cooling. This paper reviews recent research activities of transpiration cooling and its applications to gas turbines, liquid rockets, and the engines for hypersonic vehicles.

Combustion Characteristics of Fuel-rich Gas Generator with Impinging Injector for a Liquid Rocket Engine (액체로켓엔진에서 충돌형 분사기 형태의 연료과잉 가스발생기 연소특성)

  • Han, Yeoung-Min;Kim, Seung-Han;Lee, Kwang-Jin;Moon, Il-Yoon;Seol, Woo-Seok;Lee, Chang-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.6
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    • pp.64-70
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    • 2005
  • The overall results of hot firing tests of fuel-rich gas generator with impinging injector at design and off-design points are described. The gas generator consists of an injector head with impinging injector, a water cooled combustor wall, a turbulence ring to enhance mixing, an instrument ring measuring temperature and pressure and a nozzle. The combustion tests were successfully performed without damage of gas generator. Test results show that the outlet temperature is not dependent on residence time of hot gas within 4~6msec but dependent on chamber pressure. The relation between outlet temperature and combustion efficiency resulting from measured pressure, mass flow rate and area of nozzle throat is shown. The overall O/F ratio is the critical parameter to determine the outlet temperature and the linear correlation between two parameters is established.

Analysis of Spray Combustion for the Performance Prediction of Liquid Rocket Combustor (3차원 분무연소장 해석에 의한 액체추진기관 연소실 성능예측에 대한 연구)

  • 황용석;윤웅섭
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.3
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    • pp.31-39
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    • 1999
  • In this paper, numerical experiment is attempted to analyze and compare the combustion efficiency of the burning sprays due to OFO, FOF triplet / FOOF split doublet injectors. Preconditioned Wavier-Stokes equation system with low Reynolds number $\kappa$-$\varepsilon$ model for turbulence closure, is LU-SGS time-integrated. Spray processes are modeled by DSF analysis with experimentally determined injection characteristics. n-heptane/air global reaction model approximates the combustion for simplicity, and the influence of turbulence on the chemical reaction is included using eddy dissipation model. The results showed the FOF triplet injector of highest combustion efficiency, whereas the OFO type of poet performance. It was also observed that the droplet mean diameter and the average gas temperature due to the mixing efficiency, are the representative parameters for the performance design of combustion.

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