• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.3
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• pp.107-113
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• 2005

A calorimeter of 2-ton thrust level rocket engine chamber has been developed to measure the wall heat flux. The liner of the chamber is made of copper-chromium alloy to maximize the heat transfer performance and structural strength. 1-D design code based on empirical correlations has been used for the prediction of the global thermal characteristics while 3-D CFD has been applied for the verification of local cooling performance. The predicted average wall heat flux at the throat is 43 $MW/m^{2}$ for the combustion chamber pressure of 53 bar. The chamber structure is confirmed to be safe at the pressure of 150 bar through 2-D stress analysis and measurement of the strain of the test species. Finally, the test of pressurizing the calorimeter chamber has been performed with water at the pressure of 150 bar in room temperature environment. No thermal damage has been detected after the hot-fire test in the test nozzle of same cooling performance with the developed calorimeter though the measured throat heat flux is higher than the design value by 10%.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.475-478
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• 2012

In this study, preliminary design of a high-altitude test facility (HATF) was performed to simulate the high-altitude environment using a rocket engine that liquid oxygen and kerosene were used as the propellant. Experimental facility consists of vacuum chamber, supersonic exhaust diffuser, heat exchanger, ejector and gas generator. The vacuum chamber was simulated and maintained high-altitude environmental pressure by supersonic exhaust diffuser. Combustion gas of the rocket engine was cooled by water at heat exchanger after that the mixed gas was emitted to the air by ejector. The ejector which was operated by the steam generator using 75% ethanol and liquid oxygen as propellants and water for steam maintains a vacuum condition.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.9
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• pp.32-37
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• 2003

The trend of miniaturization has been applied to the research on micro rockets resulting in prototype rockets fabricated by MEMS processes. In this paper, the development of three-dimensional micro rockets using micro milling as well as the results of combustion and flight tests are discussed. The body of rocket was made of 6061 aluminum cylinder. The three-dimensional micro nozzles were fabricated on brass by micro endmill with 127${\mu}m$ diameter. Two different micro nozzles were fabricated, one with 1.0mm of throat diameter and the other with 0.5mm. The total mass of rocket was 7.32g and that of propellant was 0.65g. The thrust-to-weight ratio was between 1.58 and 1.74, and the flight test with 45 degree launch angle form the ground resulted in 46m-53m of horizontal flight distance

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.1
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• pp.68-75
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• 2015

In this paper, unsteady characteristics of pressure in solid rocket motor were analyzed by using response of pintle actuation, pressure and thrust data from ground test. Pressure and thrust in solid rocket motor can be controlled in real time by varying nozzle throat area with pintle, installed in the valve. Unsteady characteristics of pressure can be observed in this system occurred by various reasons. Two critical reasons, error of pintle actuation and ablation of center tube, are found and effects of each reason can be analyzed individually by re-prediction of pressure with response of pintle actuation and analyzing thrust to pressure ratio.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.503-506
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• 2009

In this study, we presented the results of static firing tests on the PE/LN2O hybrid rocket motor, which has a thrust of 650 kgf level. Through the early tests, we found that the combustion chamber pressure and the thrust were lower than design values because an actual oxidizer flow rate was less than that expected. In order to complement this result, the methods of decrease of nozzle throat and the increase of oxidizer mass flow rate were conducted in the next experiment, and we studied the combustion phenomena with the experimental results. Also we compared and analyzed a difference of combustion characteristics on scale effect. It show that a sub-scale motor regression rate was a little less than that of a lab-scale motor with the same oxidizer mass flux. Results of this study might be used as a basic data for development of hybrid sounding rocket.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.5
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• pp.19-28
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• 2014

Firing test of solid rocket motor with pintle-technology carried out and the measured pressure-time curve was compared with the values predicted by the internal ballistic and performance analysis. Without baffle, the measured combustion chamber pressure was similar with the predicted pressure at the beginning of combustion, but gradual increase in pressure, which was unexpected with the end-burning grain of which burning area is constant, was observed. A baffle was inserted to make uniform flow over the pintle. Unlike the thruster without baffle, the measured combustion chamber pressure was 1.4 times higher than the predicted value. Through the CFD simulation, 10% of total pressure loss of the flow was observed from combustion chamber to nozzle throat when the baffle was inserted. The measured pressure with baffle was predicted well by considering the total pressure loss in the internal ballistic modelling and performance analysis.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.1
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• pp.36-44
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• 2018

The thermal response of carbon/phenolic used in a solid rocket nozzle liner was analyzed. In this paper, the numerical analysis of the thermal response of carbon/phenolic consists of (1) the integration equation of the boundary layer to obtain the convective heat transfer coefficient of the combustion gas on the rocket nozzle wall and (2) 1-D finite difference method for heat conduction of carbon/phenolic to calculate the ablation, char, and temperature. The calculated result was compared with the result of a blast-tube-type test motor. It is found that the calculated result shows good agreement with the thermal response of the test motor, except at the vicinity of the throat insert.

• Journal of the Korean Society of Propulsion Engineers
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• v.10 no.4
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• pp.93-99
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• 2006

The effects of the changes of a film cooling mass flow rate and operating conditions on wall heat flux characteristics of a subscale calorimetric combustion chamber were investigated by experiment and numerical analysis. At the nominal operating condition, with the film cooling mass flow rate being 10.5 percent of a main fuel mass flow rate, maximum heat flux at the nozzle throat was measured to be 30 percent lower than that without the film cooling. For the relatively higher mixture ratio and chamber pressure condition, maximum heat flux at the nozzle throat was increased by 31 percent compared to that of the nominal condition test without film cooling.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.05a
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• pp.227-230
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• 2008

Igniter system of Solid Rocket Motor is classfied as Forward-end type and After-end type. Forward-end type is used for sustentation of combustion pressure by nozzle plug. But After-end type is used for sustentation of combustion pressure by igniter mount. Igniter Mount is assembled on nozzle throat. Igniter mount holds combustion pressure and igniter release energy. A study has qualificated result of Dynamic behavior for After-end igniter mount of Static Firing Test and Finite element method.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2007.04a
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• pp.121-127
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• 2007

Direct acting pressure relief valve applicable to propellant tank of launch vehicle is modeled in this study The flow resistance of the partially opened valve is modeled as a function of the distance of the valve stem from the resting position. The position of the valve varies transiently as a function of its mass, the spring force, sliding friction, and the pressure differential. Choking at valve throat and compressibility are considered for the analysis. This study presents systematic analysis method for pressure relief valve applicable to propellant tank of liquid rocket. The results shows transient flow resistance caused by stem motion and the importance of choking at valve throat for pressure relief valve design.