• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.213-217
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• 2017

Since more than 30% of the liquid rocket engine failures occur during the start-up process, and the Space Shuttle Main Engine (SSME) is especially sensitive to small changes in propellant conditions, a 2% error in the valve position or a 0.1sec timing error could lead to significant damage of the engine, simulation modeling of start-up process is important. However, there are many difficulties associated with engine start-up process caused by nonlinear mass flow and heat transfer characteristics associated with filling an unconditioned engine system with cryogenic propellants. In this paper, we modelled a SSME simulation model using partially Computational Fluid Dynamics (CFD) method to solve these problems and checked the performance by comparing with the performance of the simulation model using the lumped method under the state of normal condition.

• Journal of the Korean Society of Propulsion Engineers
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• v.11 no.3
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• pp.50-57
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• 2007

Spray characteristics of an injector in a small liquid rocket engine (LRE) is characterized by Particle Image Velocimetry (PIV) and Dual-mode Phase Doppler Anemometry (DPDA). Instantaneous plane images captured by PIV are examined for the qualitative prediction of spray breakup with the setup of evaluation technique for effect of spray angles on injector performance. DPDA is also applied in order to quantify the average velocity, turbulent intensity, SMD, and number density of spray droplets along the spray stream distance leading to precise observation of spray atomization behavior. An objective of the study is the derivation of design parameters of new injectors and the establishment of performance criteria through the clear understanding of spray characteristics.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.3
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• pp.40-46
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• 2011

A velocity-compounded(VC) turbine of the 75ton turbopump was developed as an improved performance backup for a single-rotor base-line turbine. Curvic coupling was used for the connection between rotors and shaft. High temperature torsion test and spin test was performed for the curvic coupling design validation. Aerodynamic performance test revealed that the developed VC turbine can generate 20.5% higher specific power than the base-line turbine. It has been measured that $1^{st}$ rotor of the subject turbine generates 74.1% of total power at design operating condition.

• Journal of the Korean Society of Propulsion Engineers
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• v.26 no.3
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• pp.43-53
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• 2022

In this study, analysis of the flow characteristics of pintle-controlled nozzle with split-line TVC system and the thrust performance prediction was performed. The numerical computation was verified by comparing the thrust coefficient derived from the analysis results with the experimental data. By applying the same numerical analysis technique, the flow characteristics of nozzle were confirmed according to operating altitude, pintle stroke position and TVC angle with the 1/10 scale. As the TVC angle increased, thrust loss occurred and the tendency of AF was different depending on the position of the pintle stroke. Based on the analysis results, the relation of thrust coefficient was derived by applying the response surface methods. The thrust performance model with a slight difference of 1.2% on average from the analysis result was generated.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.130-134
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• 2006

The injection uniformity of the fuel manifold in a liquid rocket engine has been analyzed with dividing plates to improve the cooling performance at the face plate. Three dimensional computational fluid dynamics analysis has been performed to compare the injection uniformity for 5 candidate designs and has been verified to compare with the measured data for the optimal manifold design. For the case I and II, the coolant mass flux increases as the whole working fluid is enforced to flow under the dividing plate. The injection uniformity decreases due to the variation of mass flux at the end of dividing plate and the concentration of mass flow rate at the center of manifold. However case III and IV have uniform injection performance due to reduced mass flux concentration as the coolant can flow along both upper passage and lower passage of the dividing plate. Among the candidate designs, case IV is thought to be the optimal dividing plate with regard to cooling performance and injection uniformity.

• 유체기계공업학회:학술대회논문집
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• 2006.08a
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• pp.451-454
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• 2006

This paper describes the results of cold flow test and hot firing tests of an uni-element coaxial swirl injector and hot firing tests of a subscale combustor, as to the development effort of coaxial swirl injector for high performance liquid rocket engine combustor. A major design parameter for coaxial swirl injector is the recess number of a bi-swirl injector. The results of hot firing tests of the uni-element injector combustor and the sub-scale combustor are analyzed to investigate the effect of the recess number influencing on the combustion performance and pressure fluctuation. The test results of a cold flow test of the unielement combustor shows that it was shown that the change in recess number has significant effect on mixing characteristics and efficiency, while the effect of recess number on atomization characteristic is not The results of a series of firing tests using unielement and subscale combustor show that the recess length significantly affects the hydraulic characteristics, the combustion efficiency, and the dynamics of the liquid oxygen/kerosene bi-swirl injector. As a point of combustion performance, combustion efficiencies are 90% for unielement combustor and 95% for subscale combustor. The difference in the characteristic velocities between the unielement combustor and the subscale combustor may be caused by the difference in thermal loss to the combustor wall and the relative lengths of the combustion chamber. For a mixed type coaxial swirl combustor, the pressure drop across the injector increases as recess number becomes larger. The low frequency pressure fluctuation observed in unielement combustor can be related to the propellant mixing characteristics of the coaxial bi-swirl injector. The effect of the recess number on the pressure fluctuation inside the combustion chamber is more significant in un i-element combustor than the subscale combustor, of which the phenomena are also observed in time domain and frequency domain.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.3
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• pp.25-33
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• 2017

In this study, combustion tests were performed to investigate combustion performance of a pintle injector engine with double row rectangular slot which uses kerosene and liquid oxygens as propellants. The double row rectangular slot was designed to improve the combustion performance of a pintle engine with a single row and the blockage factor was changed from 0.7 to 1.0. The main design parameters of the double row were distance between rows, area ratio and aspect ratio. The characteristic velocity efficiency was measured from 92.4 to 96.9 percentage for double row but 86.8 percentage for single row. It showed the highest combustion performance at the BF 0.85.

• Aerospace Engineering and Technology
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• v.1 no.1
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• pp.147-152
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• 2002

In the preceding tests of Sub.(Ⅰ) engines, it was observed that the heat resistant capability of the engines was not enough, and the design of Sub.(Ⅰ) engines was modified to satisfy the mission requirement. Sub.(Ⅰ) Mod. engines have three major design parameters - the arrangement of main injectors, the impinging angle of main injectors and thermal barrier coating. More than 20 experiments were carried out to evaluate engine performance and heat resistance capability with respect to design parameters. Analysing the result of Sub.(Ⅰ) and Sub.(Ⅰ) Mod. engine tests, it is found that the decreased impinging angle, adopting the H-type arrangement(rather than radial type arrangement), and adopting the thermal barrier coating can increase heat resistance capacity substantially. The result show that the performance variation by design change is below 5 percents and the radial type arrangement of injectors has higher performance than H-type. However, the performance of 15°impinging angle engine is higher than that of 20°impinging angle engine, which is inconsistent to our expectation. High frequency instabilities may cause such phenomenon, which will be verified by a series of tests.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.10
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• pp.966-978
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• 2011

Transpiration cooling is the most effective cooling technique for the high-performance liquid rockets and air-breathing engines operating in aggressive environments with higher pressures and temperatures. When applying transpiration cooling, combustor liners and turbine blades/vanes are cooled by the coolant(air or fuel) passing through their porous walls and also the exit coolant acting as an insulating film. Practical implementation of the cooling technique has been hampered by the limitations of available porous materials. But advances in metal-joining techniques have led to the development of multi-laminate porous structures such as Lamilloy$^{(R)}$ fabricated from several diffusion-bonded, etched metal thin sheets. And also with the availability of lightweight, ceramic matrix composites(CMC), transpiration cooling now seems to be a promising technique for high-performance engine cooling. This paper reviews recent research activities of transpiration cooling and its applications to gas turbines, liquid rockets, and the engines for hypersonic vehicles.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.4
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• pp.85-93
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• 2015

Liquid rocket engines of KSLV-II employ a turbopump feed system for propellants. A turbopump real-propellant test facility based on liquid oxygen and kerosene has been constructed for the experimental verification of the turbopump performance using the real media of propellants(i.e., LOX/Kerosene). The verification tests of sub-systems were performed such as LOX/kerosene feed system and alcohol burner system. Finally, the performance of the whole system was executed and verified through a sets of validation tests with the development model of the KSLV-II turbopumps. It has been confirmed that the test facility satisfies the operating conditions and time of the turbopump at the design and off-design performance test using real-propellant.