• Title/Summary/Keyword: Ring tensile test

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클러치 디스크용 분말야금 스플라인 허브의 기계적성질에 관한 연구 (Study on the Mechanical Properties of Power Metallurgy Spline Hub for Clutch Disc)

  • 최문일;장진호;강성수
    • 한국자동차공학회논문집
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    • 제6권5호
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    • pp.104-110
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    • 1998
  • In automotive industries, various processes for the cost reduction have been investigated lively. As one of them, powder metallurgy becomes influential. Compared to other methods used for he manufacture of steel components the Powder metallurgy process is competitive primarily due to the small number of production steps to reach the final geometry and thereby also the energy-efficiency. In this paper, to alter present forging process into powder metallurgy process by which the automotive clutch disc spline hub is manufactured machining process, the mechanical properties of sintered materials is investigated by specimen test. Selecting the 3 kinds of materials-SMF 4040, SMF 9060 and DHP-1, their properties according to heat treatment such as carburizing -tempering and plasma-nitrodizing are compared. By result of specimen test - tensile test, compression ring test, Impacting test, measurment of hardness, and microstructure analysis - we concluded that SMF 9060 and carburizing-tempering heat treatment is an optimal material and heat treatment method for the spline hub. It will be able to reduce manufacturing cost and weight.

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분말형 수축저감제와 플라이애쉬가 혼입된 콘크리트의 건조수축 거동 (Drying Shrinkage Behaviors of Concrete with Powder Type Shrinkage Reducing Agent and Fly Ash)

  • 민경환;이동규;최홍식
    • 한국산학기술학회논문지
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    • 제16권5호
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    • pp.3535-3541
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    • 2015
  • 본 연구에서는 콘크리트의 건조수축을 저감하기 위한 연구의 일환으로 분말형 수축저감제와 플라이애쉬를 활용한 콘크리트의 건조수축 특성에 관한 일련의 실험을 수행하였다. 수축저감제와 플라이애쉬로 각각 2% 및 20%씩 시멘트를 대체한 배합에 대해, 강도 실험과 수축실험을 실시하였다. 역학적 특성은 목표 강도를 획득하는 것으로 확인되었고, 비구속 수축실험 결과 수축저감제가 약 $200{\mu}{\varepsilon}$의 건조수축 감소 효과를 발생시키는 것으로 나타났다. 링테스트에서는 수축저감제를 적용한 배합은 인장크리프 효과로 인해 균열 발생시기가 약 2배 정도 증가하였다.

Simulation of fracture mechanism of pre-holed concrete model under Brazilian test using PFC3D

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher
    • Smart Structures and Systems
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    • 제22권6호
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    • pp.675-687
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    • 2018
  • In the previous studies on the porous rock strength the effect of pore number and its diameter is not explicitly defined. In this paper crack initiation, propagation and coalescence in Brazilian model disc containing a single cylindrical hole and or multiple holes have been studied numerically using PFC3D. In model with internal hole, the ratio of hole diameter to model diameter was varied between 0.03, 0.17, 0.25, 0.33, and 0.42. In model with multiple hole number of holes was different in various model, i.e., one hole, two holes, three holes, four holes, five holes, six holes, seven holes, eight holes and nine holes. Diameter of these holes was 5 mm, 10 mm and 12 mm. The pre-holed Brazilian discs are numerically tested under Brazilian test. The breakage load in the ring type disc specimens containing an internal hole with varying diameters is measured. The mechanism of cracks propagation in the wall of the ring type specimens is also studied. In the case of multi-hole Brazilian disc, the cracks propagation and b cracks coalescence are also investigated. The results shows that breaking of the pre-holed disc specimens is due to the propagation of radially induced tensile cracks initiated from the surface of the central hole and propagating toward the direction of diametrical loading. In the case of disc specimens with multiple holes, the cracks propagation and cracks coalescence may occur simultaneously in the breaking process of model under diametrical compressive loading. Finally the results shows that the failure stress and crack initiation stress decreases by increasing the hole diameter. Also, the failure stress decreases by increasing the number of hole which mobilized in failure. The results of these simulations were comprised with other experimental and numerical test results. It has been shown that the numerical and experimental results are in good agreement with each other.

Fresh and hardened properties of rubberized concrete using fine rubber and silpozz

  • Padhi, S.;Panda, K.C.
    • Advances in concrete construction
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    • 제4권1호
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    • pp.49-69
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    • 2016
  • This work investigates the mechanical properties of conventional concrete (CC) and self compacting concrete (SCC) using fine rubber and silpozz were accompanied by a comparative study between conventional rubberized concrete (CRC) and self compacting rubberized concrete (SCRC). Fine rubber (FR) from scrap tires has replaced the fine aggregate (FA) and Silpozz has been used as a replacement of cement at the proportions of 5, 10 and 15%. Silpozz as a partial replacement of cement in addition of superplasticiser (SP) increases the strength of concrete. Fresh concrete properties such as slump test, compaction factor test for CRC, whereas for SCRC slump flow, $T_{500}$, V-funnel, L-box, U-box, J-ring tests were conducted along with the hardened properties tests like compressive, split tensile and flexural strength test at 7, 28 and 90 days of curing. The durability and microstructural behavior for both CRC and SCRC were investigated. FR used in the present study is 4.75 mm passing with fineness modulus 4.74.M30 grade concrete is used with a mix proportion of 1:1.44:2.91 and w/c ratio as 0.43. The results indicate that as FR quantity increases, workability of both CRC and SCRC decreases. The results also show that the replacement of natural fine aggregate (NFA) with FR particles decreases the compressive strength with the increase of flexural strength observed upto 5% replacement of FR. Also replacement of cement with silpozz resulted enhancement of strength in SCRC.

A fracture mechanics simulation of the pre-holed concrete Brazilian discs

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher;Nezamabadi, Maryam Firoozi
    • Structural Engineering and Mechanics
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    • 제66권3호
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    • pp.343-351
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    • 2018
  • Brazilian disc test is one of the most widely used experiments in the literature of geo-mechanics. In this work, the pre-holed concrete Brazilian disc specimens are numerically modelled by a two-dimensional discrete element approach. The cracks initiations, propagations and coalescences in the numerically simulated Brazilian discs (each containing a single cylindrical hole and or multiple holes) are studied. The pre-holed Brazilian discs are numerically tested under Brazilian test conditions. The single-holed Brazilian discs with different ratios of the diameter of the holes to that of the disc radius are modelled first. The breakage load in the ring type disc specimens containing an internal hole with varying diameters is measured and the crack propagation mechanism around the wall of the ring is investigated. The crack propagation and coalescence mechanisms are also studied for the case of multi-holes' concrete Brazilian discs. The numerical and experimental results show that the breaking mechanism of the pre-holed disc specimens is mainly due to the initiation of the radially induced tensile cracks which are growth from the surface of the central hole. Radially cracks propagated toward the direction of diametrical loading. It has been observed that for the case of disc specimens with multiple holes under diametrical compressive loading, the breaking process of the modelled specimens may occur due to the simultaneous cracks propagation and cracks coalescence phenomena. These results also show that as the hole diameter and the number of the holes increases both the failure stress and the crack initiation stress decreases. The experimental results already exist in the literature are quit agree with the proposed numerical simulation results which validates this simulation procedure.

디지털 이미지 상관법을 이용한 Methacrylate기질과 Silorane기질 복합레진의 치아 수복 시 중합수축거동 (Polymerization Shrinkage Behavior Measured by Digital Image Correlation for Methacrylate-based and Silorane-based Composites During Dental Restoration)

  • 박정훈;최낙삼
    • Composites Research
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    • 제33권3호
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    • pp.125-132
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    • 2020
  • 치과용 복합레진 Filtek P90 (3M ESPE, USA)과 Clearfil AP-X (Kuraray, Japan)를 대상으로 디지털 이미지 상관법을 이용하여 광중합 시 발생하는 수축거동을 관찰하고 등가탄성계수를 적용한 유한요소해석을 통해 시편표면의 응력분포를 산출하여 수축률분포와 비교하였다. 광조사 중과 광조사 후의 촬영 조건을 달리하여 CCD 카메라를 이용한 시편의 변형사진을 획득하고 디지털 이미지 상관분석을 하였다. DIC 분석 결과 상기의 복합레진 모두에서, 비균일한 수축변형률 분포가 관찰되었으며 링시편 내부의 레진 중심부가 자유로운 유동성으로 레진/링의 계면부보다 큰 수축 변형률이 발생하였다. 레진의 중심으로부터 거리가 멀어질수록 반경방향 평균수축률은 감소하였으며, 광조사동안에 발생한 반경방향 평균수축률은 경화시험종료(10 min) 후 발생한 반경방향 평균수축률 값을 기준으로 P90은 33%, AP-X는 57% 수준이었다. P90과 AP-X가 광조사 중의 수축거동이 크게 달랐음을 확인하였다. 레진/링의 계면부에 가까운 레진에서는 광조사 후에 인장변형률이 급격히 커져서 계면부가 인장응력을 받아 취약하게 됨을 확인하였다.

Effect of GLUMA desensitizer on the retention of full metal crowns cemented with Rely X U200 self-adhesive cement

  • Lawaf, Shirin;Jalalian, Ezatallah;Roshan, Roshanak;Azizi, Arash
    • The Journal of Advanced Prosthodontics
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    • 제8권5호
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    • pp.404-410
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    • 2016
  • PURPOSE. Considering the importance of retention in the success and long-term clinical service of fixed partial dentures (FPDs) as well as the existing controversy regarding the effect of GLUMA desensitizer on the retention of full metal crowns cemented with RelyX U200 self-adhesive cement, this study aimed to assess the effect of GLUMA desensitizer on the retention of full metal crowns cemented using RelyX U200. MATERIALS AND METHODS. In this experimental study, 20 sound human premolars were prepared; a 0.5 mm chamfer finish line was prepared above the cementoenamel junction. The teeth were randomly assigned to two groups: a desensitizer group (n = 10, treated with GLUMA desensitizer) and a control (n = 10, no surface treatment). Full metal crowns were fabricated of base metal alloy and had a ring. All crowns were cemented with RelyX U200 and subjected to retention test by using a universal testing machine. The data were analyzed using SPSS version 20 and independent t-test. RESULTS. The mean tensile bond strength was significantly higher in the GLUMA desensitizer group ($230.63{\pm}63.8N$) compared to the control group ($164.45{\pm}39.3N$) ($P{\leq}.012$). CONCLUSION. GLUMA desensitizer increases the tensile bond strength of RelyX U200 self-adhesive cement to dentin.

잠수함 압력선체의 피로강도에 대한 실험적 연구 (Experimental Investigations on the Fatigue Strength of the Submarine Pressure Hull)

  • 김을년;김국빈;전재황
    • 대한조선학회논문집
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    • 제47권1호
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    • pp.67-75
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    • 2010
  • Submarine and deep sea diving structures are generally designed based on their ultimate strength. Fatigue strength at welded joint must be also taken into account because working stress is increased due to the increasing of diving depth and using high yield steel. The pressure hulls of submarine are subjected to fluctuating compressive loading. But in addition to the calculated stresses, high residual tensile stresses at welded part have to be considered. The state of stress level of pressure hull is tensile at surface and compressive at deep diving depth. This paper presents the results of an experimental investigation on the crack initiation and growth at the weld toe of T welded joints of HY-100 steel plate under constant amplitude loading. It is also investigated the phenomenon of the fatigue failure and test methods. Fatigue tests have been using real scaled local structural models of full penetration T-welded joint, which is a part of the cylindrical shell structures reinforced by ring stiffeners. Several load ratios under constant amplitude loading are considered in the tests. Crack initiation and growth characteristics are examined based on the beach marks of the cracked section of the test specimens. A design stress-life curve including the design formula is suggested according to tested data.

디젤기관 실린더 블록의 보수용접법에 관한연구 (A Study on the Repair Welding Methods for Cylinder Block of Diesel Engines)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • 제23권3호
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    • pp.331-337
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    • 1999
  • Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules welding reparis of cylinder block made of cast irons are generally not permitted. However such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the clinder blocks made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding meth-ods of packing seat and o-ring seat of cylinder block and apply them to the practice. The following conclusions are botained :1 The tensile strength of weld of cast iron more than that of base metal can be obtained by means of preheating keeping temperature above $100^{\circ}C$ between welding pass-es preventing slag inclusion peening and cramping weld metal by studs. 2. The suspected crack by a magnetic particle test due to different magnetic permeability can be identified which are not associated with a mechanical discotinuity.

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CFRP 모델링 기법에 따른 CFRP-Al합금 SPR 접합공정의 수치해석 정확도 분석 (Analysis of the Numerical Simulation Accuracy in the CFRP-Al Alloy SPR Joint Process According to the CFRP Modeling Method)

  • 김성호;박남수;송정한;노우람;박근영;배기현
    • 소성∙가공
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    • 제29권5호
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    • pp.265-271
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    • 2020
  • The purpose of this paper is to analyze the numerical simulation accuracy according to the CFRP modeling method in the CFRP-Al alloy SPR (Self-Piercing Rivet) joint process. The mechanical properties of the CFRP, aluminum sheet are precisely obtained from the tensile test according to the loading direction. Additionally, the hardening curve of rivet was calculated from the inverse analysis of the machined rivet-ring compression test. For the CFRP-Al alloy SPR simulation, two kinds of the CFRP modeling methods were established based on the continuum and layer-by-layer approaches. The simulation results showed that the CFRP layer-by-layer modeling method can provide more reliable prediction shape of the fractured sheets and deformed rivet. This simulation technique can be used in evaluating the CFRP-Metal SPR performance and designing the SPR process conditions.