• Title/Summary/Keyword: Rice drying

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Quality Characteristics of Rough Rice during Low Temperature Drying (저온건조 중 벼의 품질 특성)

  • Kim, Hoon;Han, Jae-Woong
    • Food Science and Preservation
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    • v.16 no.5
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    • pp.650-655
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    • 2009
  • This study was conducted to measure the quality characteristics of rough rice during low temperature drying by using an experimental dryer and heat pump with a capacity of 150kg at four temperature levels of 20, 30, 40, and $50^{\circ}C$. The quality and proper drying temperature of rough rice was investigated by measuring variations in moisture content, crack rates, germination rates and cooked rice. Temperatures over $40^{\circ}C$ is considered a high-temperature area, and below $40^{\circ}C$ is considered a low-temperature area. The drying rates were 0.3, 0.6, 0.9, and 1.3%/hr, and the crack ratios were 0, 1.6, 6.8, and 24.2% at the drying temperatures of 20, 30, 40, and $50^{\circ}C$, respectively, which showed that the higher the drying temperature was, the higher the drying rate and crack rate was. Therefore, 20 and $30^{\circ}C$ were found to be appropriate drying temperatures for avoiding crack formation, and $50^{\circ}C$ was inappropriate. At $40^{\circ}C$, the operation methods needed to be modified to limit cracking, such as increasing the tempering time. Also, as the drying temperature increased, the germination rate decreased. Germination rates at 20 and $30^{\circ}C$ were suitable for using the rough rice as a seed, and those at 40 and $50^{\circ}C$ were over 80%, which is the minimum allowable percentage. In the sensory evaluation of cooked rice, the quality of appearance, taste, and texture varied as a function of drying temperature. When considering these factors, the cooked rice that was dried at 20 and $30^{\circ}C$ was better than the cooked rice dried at high-temperature. Consequently, in view of drying temperature and rates, the best conditions for drying rough rice were below $30^{\circ}C$ and below 0.6%/hr.

Development of a Computer Measurement and Control System for Rough Rice Drying by Natural Air (미곡(米穀)의 상온통풍건조(常温通風乾燥)를 위한 컴퓨터 계측(計測) 및 제어(制御)시스템 개발)

  • Kim, T.K.;Chang, D.I.;Kim, M.S.
    • Journal of Biosystems Engineering
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    • v.13 no.4
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    • pp.46-55
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    • 1988
  • The objective of this study was to develop a computer measurement and control system which enable it possible to manage the natural air rough rice drying and storage properly and safely. The following contents of work were taken in this study in order to fulfill the above goal: 1) Design and construction of measurement system which can measure the rough rice drying conditions automatically and transfer them to computer system for data processing. 2) Development of a management software which can determine the need of fan operation by the analysis of drying and/or storage conditions. 3) Design and construction of a control system which deliver the computer decision of fan operation and make it on and off. 4) Technical and economical analysis of the computer measurement and control system development by the comparison experiments of the computer management and of the manual.

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Experimental Studies for Solar Drying System of Agricultural Products(II) - Solar drying characteristics for rough rice - (태양열 건조 시스템에 관한 실험적 연구(II) - 벼의 태양열 건조 특성 -)

  • Koh, Hak-Kyun;Kim, Yong-Hyeon;Song, Dae-Bin;Park, Jae-Bok
    • Solar Energy
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    • v.11 no.3
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    • pp.21-30
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    • 1991
  • In-bin grain drying experiments were performed to investigate the drying characteristics between natural air and solar heated-air drying system of rough rice. A computer simulation model for solar drying system of rough rice resulted in a good agreement between the experimental and predicted moisture content. In order to save the electric energy consumption of fan, airflow rates control system using inverter was developed and resulted in the effect of energy saving.

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An Experimental Study for Dryer (건조기 고안 제작에 관한 연구)

  • 최재갑
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.1
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    • pp.3677-3684
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    • 1975
  • A newly devised dryer with heated air for the farm products, especially suited for high water content materials such as red pepper, Beer ground, each Vegetables, and Low water content materials such as Rough rice was tested for its thermal efficiency and drying mechanism, and the optimum conditions for each sample were established. In order to improve the present rural situation of drying farm products which entirely dependent upon natural solar radiation, a study upon an economic multi-parpose dryer was conducted. A series of drying tests were run first with red pepper which is one of the important cash crop in Korean farm. And successive series of tests were also run with such proaucts as garlic, sweet potatoes, green onion, radish, Beer ground and Rough rice. The results from the above experiment in drying system with heat dryer can be summarized as follows. 1. Drying duration could be shortened by the tempering effect in high water content crop such as red pepper and beer ground. 2. The color changes occured in around 20% water content in red pepper. The degree of color change was heavily affected by high temperature and short drying duration. 3. The drying condition of red pepper was most favourable at the temperature of 85$^{\circ}C$ in early stage and 80$^{\circ}C$ in middle stage and 75$^{\circ}C$ at the final stage, and with the air rate of 0.81㎥/sec and with sample amount of 200kg. 4. The drying condition of Rough rice(I.R.667) was most favourable at the templature of 40$^{\circ}C$ in early stage and 35$^{\circ}C$ in middle stage and final stage and with the air rate of 0.2㎥/sec and with sample amount of 75kg. 5. In order to prevent the color change of red pepper and to assure high efficiency in drying mechanism, it was necessary to lower the temperature as the time passes in drying process. 6. For vege tables, the drying rate were short in early stage and there was also tempering effect. However, for garlics, Constant drying rates through the early and final stages were observed and there were no tempering effects. 7. The drying condition or capability were as follows; Sample drying temp($^{\circ}C$) amount of material(kg) drying time(hr) Red pepper 85 200 9 Garlic 85 150 7 Sweet potato 85 200 6 Green Onion 85 200 4 Carrot 85 200 4 Radish 90 250 4 Rough rice(I.R.667) 35 75 4 Beer ground 90 320 3 Considering the above result of experiments, if this kind of dryers were distributed Korean farm and the optimun process were practiced in rural area, it would certainly help them improving the qualites of their product preventing their undue losses, and thus assuring an increase of Korean farm income and promotion of their living standards.

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Performance Evaluation of Rough Rice Low Temperature Drying Using Heat Pump (열펌프를 이용한 벼의 저온건조성능평가)

  • Kim, Hoon;Han, Jae-Woong
    • Food Engineering Progress
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    • v.13 no.4
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    • pp.308-313
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    • 2009
  • This study was conducted to design and fabricate a heat pump that can produce some weather conditions similar to those of the dry season of the rough rice in Korea, and to investigate basic performances of the apparatus. During the drying test, the amount of energy consumption and drying characteristics were measured at four different temperature levels ranging between 20$^{\circ}C$ and 50${^{\circ}C}$. In the psychrometric chart, the freezing capacity and refrigerant circulation ratio of the heat pump were 173 kJ/kg and 49.6 kg/hr, respectively. Therefore, coefficient of performance was 5.5, which was superior to that of refrigerant R-22 (4.0) in standard refrigeration cycle. In addition, the time to reach target drying temperature (30${^{\circ}C}$) and relative humidity (40%) were 6 minutes and 7 minutes, respectively. Temperature differences between the drying temperature and the rice were 1.5${^{\circ}C}$ and 8.5${^{\circ}C}$ at the drying temperatures of 21.9${^{\circ}C}$ and 48.7${^{\circ}C}$, respectively. This result demonstrated that the increased temperature of the rice in the drying section decreased sufficiently in the tempering section. At the drying temperatures of 21.9, 30.7 38.8, and 48.7${^{\circ}C}$, drying rates were 0.29, 0.61, 0.85, and 1.26%/hr, respectively, which were similar to those of commercial dryer. In addition, the amounts of energy consumption were 325, 667, 692, and 776 kJ/kg, respectively. These results showed that this dryer saved up to 86% of energy consumption compared with the commercial dryer, which uses 4,000-5,000 kJ/kg of fossil fuel.

A Study on Development of Drying Method of Paddy Rice in Sack (포대단위 곡물건조방법의 개발에 관한 연구)

  • 서상룡;최재갑
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.4
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    • pp.3980-3990
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    • 1975
  • This study was carried out to develop a method of grain drying ststem that can be done by forcing the heated-air directly into the grains within the sack. The air duct was pushed into the central position of the grain-deposited sack and the heated-air was forced to flow in the radial direction. The system is referred here as the unit sack drying system. At a first step of this study, an air flow resistance tester was constructed to measure the resistance of air flow to grains in cooperated with some different sack materials, the sack materials, the tested were rice-straw bag, sack of polyethylene film, and jute sack In addition, unit sack drying system was constructed to investigate the drying characteristics of the dryer. on this dryer, two kind of terminal air ducts were attached and tested to examine its effects on uniform drying, and also, aseries of drying test was performed to trace the effect of increasing air flow rate on uniform drying. The results are as follows: 1) Resistance of air flow for each sack material was increased almost proportional to the increasing rate of air flow. Experimental data showed little significant differences of the air flow resistance among the materials. 2) From the comparison with air flow resistance of sack material and that of roughrice, it was indicated that airflow resistance of sack material was much higher than that of rice rough Therefore, in the unit sack drying sysle in which air flow is destined to face the sach material after leaving the grain, it was suggested that air flow would be inuniform to each part of grain within sack because of much higher air flow resistance of sack material than that of grain, and the fact would results inuniform grain drying. 3) Drying test on the unit sack drying system in cooperated with different type of terminal air ducts showed that high speed air is better for uniform drying than in high pressure. with the drying system which was assembled with the air ducts delivering higher speed air, there also involved a problem of significant inuniform drying. Therefore, any means to improve the inuniform drying should be undertaken for practical use. 4) A series of drying test with in creasing air flow rate resulted that increasing air flow rate in the unitsack drying system gave little effect on uniform drying, therefore, it is recommened to change its drying system for drying grain uniformly.

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Changes in Physicochemical Properties of Korean Rice Cake Subjected to Microwave-Drying (마이크로파 건조 방법에 따른 흰떡의 이화학적 특성변화)

  • Im, Ji-Soon;Park, Kwang-Jang;Kum, Jun-Seok
    • Korean Journal of Food Science and Technology
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    • v.31 no.3
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    • pp.631-637
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    • 1999
  • An investigation was carried out to study the effects of aging time, storage temperature, and drying type on the physical, chemical and sensory properties of Korean rice cake. Water content and cooking properties were significantly influenced by aging time and storage temperature. However, aging time did not affect the soup turbidity. Difference in water content was noticeable by drying type. The microwave treated rice cake (MW) showed a higher water content than the other ones. The lightness (L-value) was not affected by the aging time and drying type. Rice cake storaged at 4oC showed the highest L-value. The textural properties of rice cake were influenced by the all sources of variables. There was a significant difference in hardness between microwave and hot air treated rice cake (MWH), and microwave and vacuum treated rice cake (MWV). In the sensory properties, mean intensities of all attributes except chewiness were significantly different among drying types. The MWV showed a higher acceptability than the MW and the MWH. Scanning electron photomicrographs revealed that the MWV has more porous structure. The MWV was the most desirable one as determined by the physical, chemical and sensory evaluation.

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Low Temperature Drying Simulation of Rough Rice (벼의 저온건조 시뮬레이션)

  • Kim, Hoon;Han, Jae-Woong
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.351-357
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    • 2009
  • This study was conducted to verify the simulation model through the drying test, and investigate effect of factors, such as temperature of drying air, airflow rate, and velocity of the airflow, on the drying. The low temperature drying simulation model was developed based on the circulation dry simulation model presented by Keum et al. (1987), and by modifying low temperature thin layer drying model, equilibrium moisture content model, latent heat of vaporization model, and crack ratio prediction model. The heat pump and experimental dryer with a capacity of 150kg were used for the test. The RMSE between the predicted and measured value was 0.27% (drying temperature), 0.15% (crack ratio), and 2.08% (relative humidity), so the relevance of the model was verified. In addition, the effect of drying temperature, airflow rate, and velocity of the airflow on the drying was examined. The experimental results showed that the crack ratio at drying temperature of $25{\sim}40^{\circ}C$ was allowable. Moreover, at below $30^{\circ}C$, variation of the crack ratio was slight, but drying time was delayed. Given these results, the drying temperature of over $30^{\circ}C$ was effective. As the airflow rate increased, required energy dramatically increased. Whereas drying rate slowly increased, so loss of drying efficiency was caused. Considering these results, the dryer needed to be designed and adjusted to lower than $30\;m^3/min{\cdot}ton$. As velocity of the airflow increased, required drying energy increased when the velocity of the airflow was over $5\;m^3$/hr, while crack ratio and drying rate showed little variation.

UTILIZATION OF ENGINE-WASTE HEAT FOR GRAIN DRYING IN RURAL AREAS

  • Abe, A.;Basunia, M.A.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.957-966
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    • 1996
  • An attempt was made to measure the availability of waste heat, released from the cooling system of a small engine, which can be utilized for grain drying. An engine powered flat-bed rough rice dryer was constructed and the performance of the dryer with available engine-waste heat was analyzed for 10 , 20, 30 and 40 cm rough rice bulk depths with a constant dryer base area of 0.81$m^2$/min. The waste heat was sufficient to increase the drying air temperature 7 to 12$^{\circ}C$ at an air flow rate of 8.8 to 5.7㎥/min, while the average ambient temperature and relative humidity were 24$^{\circ}C$ and 70%. The minimum energy requirement was 3.26 MJ/kg of water removed in drying a 40 cm deep grain bed in 14h. A forty to fifty centimeter deep grained seems to be optimum in order to avoid over-drying in the top layers. On the basis of minimum energy requirement (3.26 MJ/kg ) , an estimation was made that the waste heat harvest from an engine of a power range of 1 to 10.5PS can dry about 0.1 to 1 metric on of rough rice from 23% to 15% m.c. (w.b) in 12 h at an average ambient temperature and relative humidity of $25^{\circ}C$ and 80%, respectively. The engine-waste heated grain dryer can be used in the rural areas of non industrialized countries where electricity is not available.

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Development of Continuous Cross-Flow Rice Drying Model and Drying Speed Control System Using Fuzzy Logic(II) - Drying Speed Control - (벼의 횡류 연속식 건조 모델 개발과 퍼지논리를 이용한 건조 속도 제어에 관한 연구(II) - 건조속도제어 -)

  • 송대빈;고학균;조성인
    • Journal of Biosystems Engineering
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    • v.23 no.5
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    • pp.457-464
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    • 1998
  • A drying speed control system using fuzzy logic was developed in order to minimize the damage of rice quality for a large capacity continuous dryer. The performance of the system was tested at two object moisture content of 17% and 25% on a wet basis. For object moisture content of 17% on a wet basis, the final output moisture contents from 20.46%, 20.96%, 18.98% on a wet basis were 17.99%, 17.6% and 17.23% on a wet basis, respectively. For object moisture content of 25% on a wet basis, the final output moisture contents from 28.85%, 26.95%, 28.11%, 27.8% on a wet basis were 25.24%, 24.9%, 25.23% and 25.09% on a wet basis, respectively.

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