Proceedings of the Korean Society for Agricultural Machinery Conference
/
1996.06c
/
pp.878-885
/
1996
The brown rice drying is effective for energy saving and cost reduction. However, deterioration after drying is one problem, because the skin damage occurs during the drying. So, the measures to preserve the quality has been investigated. One of major quality deteriorations is the oxidation of fat which is contained in the bran layer. So, milling should be carried out to remove the fat as soon as possible after brown rice drying. And the low temperature storage is also worth to be examined for prevention of oxidation. The effect of skin damage on the increase of fat oxidation was clarified. For the grain of skin damage, the increased of fatty acid vaule was remarkable after 70 days elapsed from occurrence of skin damage even in $15\;^{\circ}C$ condition. Therefore it is impossible to keep grain as brown rice form after brown rice drying. For the clean rice and excessively milled rice, the quality can be preserved even in high temperature of $30\;^{\circ}C$. Therefore the brown rice drying can b applied practically using the clean rice technique.
Proceedings of the Korean Society for Agricultural Machinery Conference
/
1996.06c
/
pp.863-877
/
1996
A drying model to predict the drying process in continuous dryer was developed and proved by drying experiments. The experiment showed that the difference of moisture contents between the predicted and the observed was within 0.5%(wb). There was no cracked rice found even in high drying rate with the inlet moisture content over 23%(wb), and tempering treatment in the same temperature reduced the ratio of cracked rice. There was a little difference in the ratio of cracked rice between 40$^{\circ}C$ and 45$^{\circ}C$ drying temperatures with the final drying moisture content (14.5% wb), and the cracked rice increased at 55$^{\circ}C$. As a results, it was better to make fast drying on the rice over 23%(wb) inlet content it was recommended to keep drying at 45$^{\circ}C$.
This study was worked out to obtain fundamental data needed for developing a continuous type dryer. The drying process in a cross-flow type continuous dryer was expressed as partial differential equations, and a drying simulation model for predicting rice moisture content, rice temperature, drying air absolute humidity, drying air temperature was developed by using the finite difference method. To validate the performance of the drying simulation model, a prototype continuous dryer was constructed in this study. The size of the test dryer was one-tenth to that of a commercial continuous dryer. The difference in the outlet rice moisture content between the predicted values and the measured values was within 0.5%, that of outlet rice temperature was below $3^{\circ}C$, that of drying air temperature in drying bed was within $8^{\circ}C$ and that of relative humidity of outlet drying air was big because of the different measuring point. In addition, a drying simulation model for a actual size continuous dryer with double flow was developed in this study. This drying simulation model included the rice mixing effect in the middle of drying length. The difference of outlet moisture content between the predicted and the measured values showed below 0.5% in this study.
Proceedings of the Korean Society for Agricultural Machinery Conference
/
1993.10a
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pp.867-876
/
1993
This study was investigated to evaluate whether brown rice drying could reduce the rice production cost. Characteristics of brown rice drying was experimentally determined. With brown rice drying, the higher energy efficiency could be obtained. Therefore, this method is effective to cost reduction . However, there are some problems , for example occurrence of fissuring and preservation of rice quality.
This study was conducted to confirm the effect of drying method on quality of popped rice for making salyeotgangjung(popped rice lump with malt syrup) in process of drying gelatinized rice. The drying were performed at dry oven or convection oven, at $30^{\circ}C,\;50^{\circ}C\;and\;105^{\circ}C$, respectively. There were not significant differences in the hardness of popped rice among the drying methods. The dry at $30^{\circ}C$ constant in dry oven showed higher popping rate, good external surface, uniformed and well developed internal cell size. The dry at $30^{\circ}C$ in convection oven and $50^{\circ}C$ constant temperature in dry oven showed low expansion and poor external surface, respectively. In conclusion, the drying at $30^{\circ}C$ in non-convection oven had the highest quality of popped rice for salyeotgangjung.
This study was performed to develop a simulation model of circulating concurrent-flow rice dryer. The simulation model consists of drying model, tempering model and crack prediction model. The drying and tempering models were developed based on mathematical analysis, and the crack prediction model was developed by thin layer drying tests. Rice drying tests were done with three replications by use of a pilot scale dryer of holding capacity of 700 kg. Experimental values for moisture content, rice temperature, rice crack, and drying energy were compared with predicted values by simulation model. The RMSEs of predicted moisture contents were ranged from 0.5807% (d.b.) to 1.1951% (d.b.). and the coefficients of determination were 0.9688 to 0.9812. The RMSEs of predicted rice temperatures at the exit of the drying chamber were 1.83 to $3.81^{\circ}C$ and the coefficients of determination were 0.8834 to 0.9482. The results for moisture contents and rice temperatures showed very good relationships between predicted values and experimental values. The RMSEs of predicted value of crack ratio were 0.4082 to 0.7967% and the coefficients of determination were 0.8742 to 0.9547.
This study was conducted to find out the effects of rainfall occurring during the paddy sun-during process of traditional paddy harvesting operations on the quality of milld rice. Rice varieties used for the experiment were MINEHIJARI variety a japonica and SUWEON 264 vareity , a sister-line of TONG-IL . Sun-drying days after the paddy cutting, times of storm occurrance during sun-drying period, and storm duration were treated as variables. The results is summarised as follows : 1. Brown rice recovery exposed to rainfall during the sun-druing period were ranged 81.6-82.1% and 79.4-80.2% for MINEHIKARI and SUWEON 264 varieties, respectively. which showed negligible effect by rainfall. 2. Milling recovery of MINEHIKARI variety was not affected by storm duration but by the by the sun-drying days after cutting as the sun-drying days increased to eight and four days when the variety met the rainfall one and two times, respectively. The range of milling recoveries of MINEHIKARI variety were 75.18-74.07% and 75.24-73.46% as the variety met the rainfall one and two times, respectively, and it were estimated that up to 0.9% and 1.5% of milling recovery would be reduced by one and two times of rainfall during sun-drying period. 3. The milling recovery of SUWEON 264 variety was affected only by the increase of drying days after cutting when it met one time of rainfall during the sun-drying period, while it was begun to reduce by the storm duration more than 11hours as the drying paddy met two times of rainfall. The milling reveries of the paddy met one and two times of rainfall were ranged 74.24-73.21% and 74.02-72.36% which were estimated to be reduced up to 0.9 % and 1.8% by the increase of the drying days after cutting and storm duration , respectively. 4. The head rice recovery of MINEHIKARI rice variety showed notable decrease as the drying days after cutting increased, and also it was greatly reduced even by the five hours of storm duration when one time of rainfall occurred but it was not affected by storm duration when the rainfall occurred two times. Head rice recoveries of MINEHIKARI met one and two times of rainfall during the sun-drying period were 65. 15 -40.85% and 61.86 - 30.03 %, which showed terrible reduction as much as up to 25% and 35% compared to that which did not met rainfall during the sun-drying process. 5. Head rice recovery or SUWEON 264 variety was very much reduced as the sum-drying days after cutting increased. Storm duration less than five hours during the sun-drying process did not affect on the decrease of head rice recovery when the variety was exposed to one time of rainfall, while storm duration affected considerably on the reduction of head rice recovery of SUWEON 264 variety exposed to two times of rainfall. The range of head rice recovery, 56.43 - 33.94% and 51.28 - 21.03% , for the paddy exposed to rainfall one and two times were evaluated that up to 24% and 37% of reduction in head rice recovery would be brought about compared to the head rice recovery of the sundriedpaddy that did not met the rainfall.
This study was conducted to find out the effects of rainfall occurring during the paddy sun-during process of traditional paddy harvesting operations on the quality of milld rice. Rice varieties used for the experiment were MINEHIJARI variety a japonica and SUWEON 264 vareity , a sister-line of TONG-IL . Sun-drying days after the paddy cutting, times of storm occurrance during sun-drying period, and storm duration were treated as variables. The results is summarised as follows : 1. Brown rice recovery exposed to rainfall during the sun-druing period were ranged 81.6-82.1% and 79.4-80.2% for MINEHIKARI and SUWEON 264 varieties, respectively. which showed negligible effect by rainfall. 2. Milling recovery of MINEHIKARI variety was not affected by storm duration but by the by the sun-drying days after cutting as the sun-drying days increased to eight and four days when the variety met the rainfall one and two times, respectively. The range of milling recoveries of MINEHIKARI variety were 75.18-74.07% and 75.24-73.46% as the variety met the rainfall one and two times, respectively, and it were estimated that up to 0.9% and 1.5% of milling recovery would be reduced by one and two times of rainfall during sun-drying period. 3. The milling recovery of SUWEON 264 variety was affected only by the increase of drying days after cutting when it met one time of rainfall during the sun-drying period, while it was begun to reduce by the storm duration more than 11hours as the drying paddy met two times of rainfall. The milling reveries of the paddy met one and two times of rainfall were ranged 74.24-73.21% and 74.02-72.36% which were estimated to be reduced up to 0.9 % and 1.8% by the increase of the drying days after cutting and storm duration , respectively. 4. The head rice recovery of MINEHIKARI rice variety showed notable decrease as the drying days after cutting increased, and also it was greatly reduced even by the five hours of storm duration when one time of rainfall occurred but it was not affected by storm duration when the rainfall occurred two times. Head rice recoveries of MINEHIKARI met one and two times of rainfall during the sun-drying period were 65. 15 -40.85% and 61.86 - 30.03 %, which showed terrible reduction as much as up to 25% and 35% compared to that which did not met rainfall during the sun-drying process. 5. Head rice recovery or SUWEON 264 variety was very much reduced as the sum-drying days after cutting increased. Storm duration less than five hours during the sun-drying process did not affect on the decrease of head rice recovery when the variety was exposed to one time of rainfall, while storm duration affected considerably on the reduction of head rice recovery of SUWEON 264 variety exposed to two times of rainfall. The range of head rice recovery, 56.43 - 33.94% and 51.28 - 21.03% , for the paddy exposed to rainfall one and two times were evaluated that up to 24% and 37% of reduction in head rice recovery would be brought about compared to the head rice recovery of the sundriedpaddy that did not met the rainfall.
Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
/
2002.08a
/
pp.54-63
/
2002
Post-harvest technology for rice was focused on in-bin drying system, which consists of about 100, 000 facilities in 1980s. The modernized Rice Processing Complex (RPC) and Drying Storage Center (DSC) became popular for rice dry, storage, process and distribution from 1990s. However, the percentage of artificial drying for rice is 48% (2001) and the ability of bulk storage is about 15%. Therefore it is necessary to build enough drying and bulk storage facilities. The definition of high quality rice is to satisfy both good appearance and good taste. The index for good taste in rice is a below 7% of protein, 17-20% of amylose, 15.5-16.5% of moisture contents and high concentration of Mg and K. To obtain a high quality rice, it is absolutely needed to integrate high technologies including breeding program, cropping methods, harvesting time, drying, storing and processing methodologies. Generally, consumers prefer to rice retaining below b value of 5 in colorimetry, and the whiteness, the hardness and the moisture contents of rice are in order of consumer preference in rice quality. By selection of rice cultivars according to acceptable quality, the periods between harvesting time and drying reduced up to about 20 days. Therefore it is necessary to develop a low temperature grain drying system in order to (1) increase the rate of artificial rice drying up to 85%, (2) keep the drying temperature of below 45C, (3) maintain high quality in rice and (4) save energy consumption. Bulk storage facilities with low temperature storage system (7-15C) for rice using grain cooler should be built to reduce labor for handling and transportation and to keep a quality of rice. In the cooled rice, there is no loss of grain quality due to respiration, insect and microorganism, which results in high quality rice containing 16% of moisture contents all year round. In addition, introducing a low temperature milling system reduced the percentage of broken rice to 2% and increased the percentage of head rice to 3% because of proper hardness of grain. It has been noted that the broken rice and cracking reduced significantly by using low pressure milling and wet milling. Our mission for improving rice market competitiveness goes to (1) produce environment friendly, functional rice cultivars, (2) establish a grade standard of rice quality, (3) breed a new cultivar for consumer oriented and (4) extend the period of storage and shelf life of rice during postharvest.
Although the drying times of paddies were significantly shortened by the application of higher drying temperatures, the 12, 10 and 8 hours were needed for the reduction of moisture contents from 23.55 to 15% at the temperatures of 45, 50 and 55$\^{C}$, respectively. Milling yields(MY) and rice rates(HRR) were decreased by increasing of the drying temperature. The MY ratios were 75.50, 75.42 and 75.31% and HRR were 93.28, 92.14 and 91.12% in drying temperature of 40, 50 and 55$\^{C}$, respectively. In the milling processes of tough rice with the used of a milling machine equipped with both of abrasive and friction types in a body, the reduction rates of bran and the occurrence of broken rice increased with the pressures at outlet or the recycled passing tines. In the process for humidified friction whitening of rice, it was found that the optimum addition rate of water for the best quality was the 11.2 liters per tone of white rice.
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