• 산업공학
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• 제18권3호
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• pp.350-360
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• 2005

This paper considers a strategy for planning of rework in semiconductor monitoring burn-in test process. The equipment error in monitoring burn-in test process generates many defects. These defects are transformed into good products by rework process, i.e. retest. Rework has the advantage of saving production costs. But rework increases holding costs and incurs rework costs. In monitoring burn-in test process, rework depends on operator's experience with no pre-defined specification. In practice, a number of rework activities are performed with respect to the product importance and inventory quantity. Moreover, disregard for order jobs schedule have caused due date penalties. So a strategy for planning of rework by which order jobs schedule are not affected is suggested. Futhermore, production costs, rework costs and inventory costs for planning of rework are considered.

• 대한산업공학회지
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• 제32권1호
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• pp.29-41
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• 2006

As the quality and environmental problems become one of the most concerned issues of company, the rework policy needs to be efficiently designed and implemented to sustain the company's competitiveness. This paper examines three basic rework policies in multi-stage production systems and analyzes them in terms of costs of setup, production, inspection, and inventory. For analyzing the performance of the rework policies, we propose mathematical models which can compute total production cost and determine the optimal production batch size to minimize the total production cost. The rework policies are classified by the number and location of inspection stages. Using the mathematical models, we could analyze the performances of rework policies and suggest the optimal rework policy according to each manufacturing environment. The analyses show that the proposed model can be used to analytically evaluate and choose the rework policies.

• 대한산업공학회지
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• 제33권3호
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• pp.329-338
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• 2007

This paper presents a dispatching algorithm for nonidentical parallel machines problem considering rework, sequence dependent setup times and release times. For each pair of a machine and a job type, rework probability of each job on a machine can be known through historical data acquisition. The heuristic scheduling scheme named by EDDR (Earliest Due Date with Rework probability) algorithm is proposed in this paper making use of the rework probability. The proposed dispatching algorithm is measured by two objective function value: 1) total tardiness and 2) the number of reworked jobs, respectively. The extensive computational results show that the proposed algorithm gives very efficient schedules superior to the existing dispatching algorithms.

• 한국산학기술학회논문지
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• 제10권7호
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• pp.1702-1710
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• 2009

본 논문은 rework 발생확률을 고려하는 병렬기계 스케줄링 문제를 위해 문제공간기반 탐색 알고리즘을 제안한다. 각 기계와 작업유형별로 rework 발생확률이 존재하며 이것은 자동화된 공정에서 과거데이터로부터 산출가능하다. 스케줄링 문제의 데이터 벡터 (가공시간, 납기, 셋업시간, rework확률)를 교란시킴으로써 이웃해를 생성하고 이로부터 도출된 해는 EDDR이라는 효과적인 휴리스틱을 이용하여 평가한다. 제안된 알고리즘은 납기지연의 최대값과 rewok 발생 작업수로 평가함으로써 제품의 품질과 납기수준을 동시에 고려할 수 있도록 한다.

• 한국산학기술학회논문지
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• 제15권10호
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• pp.6289-6295
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• 2014

BGA 또는 SMD 형태를 갖는 반도체 칩을 인쇄회로 기판에 장착/제거 등의 수리작업에 사용되는 리워크 시스템은 작업 대상물의 손상을 줄이기 위해 열풍 토출구의 온도를 정밀하게 제어할 필요가 있다. 본 논문에서는 비선형 시스템인 리워크 시스템의 열풍 온도 제어를 위해 TSK 퍼지 규칙으로 구성되는 퍼지 PID 제어기 설계 방법을 제시한다. 먼저 제안하는 제어기의 설계 알고리즘을 제시하고, 리워크 시스템에 적용하여 제어기를 설계하는 과정을 보인다. 제안한 제어기의 성능을 확인하기 위하여 온도 제어를 실험한 결과, 제안 방법의 최소자승오차는 9.44로서 일반적으로 사용하는 PID 제어기를 사용한 경우의 오차인 15.88보다 설정온도에 잘 수렴함을 보였다.

• 대한산업공학회지
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• 제31권2호
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• pp.173-179
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• 2005

This paper presents an extended EMQ model which determines an optimal production quantity for a single stage production system when defective items are stochastically produced in the production process and they are re-processed in the rework process to convert them into non-defectives. Through the mathematical modeling, an optimal solution minimizing the average cost per unit time and minimum average cost as well as some properties are derived. It can be shown that each of the existing models is a special case of the proposed model under some conditions. Numerical experiment is carried out to examine the behavior of the proposed model and support properties derived.

• 한국건축시공학회지
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• 제12권2호
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• pp.169-182
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• 2012

In the past, a strategic management of work demands has been increasingly challenged to design-build (DB) firms. Such a management is capable of providing sufficient profitable impact of a project on them. Total project profit is mainly related to actual resources, work completion time, amount of rework, and costs. The degree of recycling work packages in the DB project delivery system is used as a measure of the quality of the performed work. However, there are few models available to evaluate the impact of a demand management strategy on the DB firms and to predict its behavior. We propose a decision-making support model as an aid for assessing the amount of rework and for predicting project profit resulting in a convincible demand management strategy. This model is constructed by using a dynamic feedback approach that can analyze the problems arising in complex managerial systems. For the purpose of illustration, widely acceptable strategies were applied into the model to explore their impacts on the DB firms. The results indicate that the model is helpful for the managers in selecting the most appropriate demand management strategy for successfully achieving their objectives.

• 대한산업공학회지
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• 제27권1호
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• pp.11-17
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• 2001

We consider the M/G/1 with Bernoulli feedback, where the served customers wait in the feedback queue for rework with probability p. It is important to decide the moment of dispatching in feedback systems because of the dispatching cost for rework. Up to date, researches have analyzed for the instantaneous-dispatching model or the case that dispatching epoch is determined by the state of feedback queue. In this paper we deal with a dispatching model whose dispatching epoch depends on main queue. We adopt supplementary variable method for our model and a numerical example is given for clarity.

• 대한산업공학회지
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• 제34권1호
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• pp.108-121
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• 2008

Dispatching rule for parallel machines with multi product is proposed in this paper, In current market,customer's request for higher quality is increasing, In accordance with such demand, manufacturers are focusingon improving the quality of the products. Such shift in production objective is risky. The possibility ofneglecting another important factor in customer satisfaction increases, namely due dates. From the aspect ofimproving quality, frequency of product assignment to limited number of high performance machines willincrease. This will lead to increased waiting time which can incur delays, In the case of due date orientedproduct dispatch, Products are assigned to machines without consideration for quality. Overall deterioration ofproduct quality is inevitable, In addition, Poor products will undergo rework process which can increase delays.The objective of this research is dispatching products to minimize due date delays while improving overallquality. Quality index is introduced to provide means of standardizing product quality. The index is used toassure predetermined quality level while minimizing product delays when dispatching products. Qualitystandardization method and dispatching algorithm is presented. And performance evaluation is performed withcomparison to various dispatching methods.

• 한국건설관리학회논문집
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• 제14권1호
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• pp.144-152
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• 2013

Design is an iterative, generative, and multidisciplinary process by its nature. Iteration occurs often in most of the engineering design and development projects including construction. Design iterations cause rework, and extra efforts are required to get the optimal sequence and to manage the projects. Contrary to simple design, isolation of the generative iterations in complex design systems is very difficult, but reduction in overall iterations is possible. Design depends upon the information flow within domain and also among various design disciplines and organizations. Therefore, it is suggested that managers should be aware about the crucial iterations causing rework and optimal sequence as well. In this way, managers can handle design parameters related to such iterations pro-actively. There are a number of techniques to reduce iterations for various kinds of engineering designs. In this paper, parameter based Design Structure Matrix (DSM) is chosen. To create this DSM, a survey was performed and then partitioned using a model. This paper provides an easy approach to those companies involved in or intend to be involved in "design and build projects".