• Title/Summary/Keyword: Reverse Brayton cycle

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Design and Analysis of Cryogenic Turbo Expander for HTS Power Cable Refrigeration System (초전도 전력 케이블 냉각 시스템 적용을 위한 극저온 터보 팽창기 설계 및 해석)

  • Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.141-148
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    • 2015
  • The cryogenic cooling system should maintain the HTS power cable below 77 K. As the length of HTS power cables has increased, there have been many efforts to develop large capacity cryocoolers. Brayton, Joule-Thomson, and Claude refrigerators were considered for the large capacity cryocooler. Among the various cryocoolers, the Brayton refrigerator is the most competitive in terms of the HTS power cable. At present, it is thought that a 10-kW class refrigerator will be able to be used as a unit cooling system for the commercialization of HTS power cables in the near future. The Brayton refrigerator is composed of recuperative heat exchangers, a compressor, and a cryogenic turbo expander. Among the various components, the cryogenic turbo expander is the part that decreases the temperature, and it is the most significant component that is closely related with overall system efficiency. It rotates at high speed using high-pressure helium or neon gas at cryogenic temperatures. This paper describes the design of a 300-W class Brayton refrigeration cycle and the cryogenic turbo expander as a downscale model for the practical 10-kW class cycle. Flow and structural analyses are performed on the rotating impeller and nozzle to verify the efficiency and the design performance.

Design of a Cryogenic Turbo Expander Drive Shaft for 300 W Class Brayton Refrigerators (300 W급 브레이튼 냉동기용 극저온 터보 팽창기 구동축 설계)

  • Kim, Manryeol;Lee, Changhyeong;Kim, Dongmin;Yang, Hyeongseok;Kim, Seokho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.129-135
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    • 2016
  • There have been many types of development and commercialization efforts for superconducting power applications with the continuous development of High Temperature Superconducting (HTS) conductors. In particular, HTS power cables are going to be commercialized in real power grids. A cryogenic refrigeration system should be used to keep it below 77 K, and its required cooling capacity continuously increases as the unit length of the HTS power cable increases. Among the many kinds of cryogenic refrigerator, a reverse Brayton refrigerator that uses turbo expanders is a promising refrigerator due to its efficiency and reliability. Among the various components in refrigerators, the cryogenic turbo-expander is the most important part for increasing efficiency and assuring reliability. The design of a 300 W class turbo-expander is described in this paper prior to the development of a 10 kW class turbo expander, which is the required capability for the commercialization of a HTS power cable. The impeller shape and rotation speed are determined based on the cycle analysis. The Eigen frequency and harmonic analysis are conducted with gas bearings at cryogenic temperatures to determine the operational stability.

역 브레이튼 사이클을 이용한 산업용 가스터빈의 성능 향상에 관한 연구

  • 공창덕;김경두;기자영;최인수;노홍석
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2000.11a
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    • pp.18-18
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    • 2000
  • 산업용 가스터빈에서 대기로 방출되는 배기열을 효과적으로 이용하기 위한 역 브레이튼 사이클 가스터빈(Reverse Brayton Cycle Gas Turbine) 엔진의 출력과 비연료 소비율 및 열효율을 기본 브레이튼 사이클 엔진, 재열사이클에 역 브레이튼 사이클을 추가한 엔진, 역 브레이튼 사이클에 중간냉각기를 추가한 엔진의 출력, 비연료 소비율 및 열효율을 비교하였다.(중략)

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Performance Test and Evaluation of ACM for Fighter's External POD (전투기 외장 포드용 ACM의 성능 시험평가)

  • Paek, Seung-Yun;Seo, Ja-Won;Song, Deok-Hee;Kim, Kyeong-Su;Hong, Jae-Pyo;Park, Sung-Soon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.527-530
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    • 2010
  • A performance test of an air cycle machine with an air to air heat exchanger was performed. The air cycle machine designed for avionics cooling in a fighter's external pod is a small turbo machine operated on the reverse Brayton air cycle driven by captured ram air which is the source of driving energy and it can be used as cooling fluid going through electronics in the pod during the flight. The air to air heat exchanger was also used to avoid moisture for avionics. The performance test have verified that the developed ACM and heat exchanger meet the design requirements.

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A Study on the thermal pinch problem in the counterflow heat exchanger (역대향류 열교환기의 열 핀치(thermal pinch)에 관한 연구)

  • Choi, Sung-Eun;Chin, Young-Wook
    • Proceedings of the Safety Management and Science Conference
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    • 2008.11a
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    • pp.659-667
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    • 2008
  • The LNG carriers have been propelled by steam turbines and the LNG boil-off(BOG) has been used as fuel or vented. However, as the alternative propulsion systems such as diesel engines are being equipped on the LNG carriers for better fuel efficiency, a need for the LNG BOG re-liquefaction system that liquefies the BOG and sends the liquid BOG back to the LNG cargo has arisen in recent years. This study investigates the design of the BOG re-liquefaction system based on the reverse Brayton refrigeration cycle. The thermodynamic and heat exchanger analysis are carried out and the limitations to the system performance are discussed.

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Boil-Off Gas Reliquefaction System for LNG Carriers with BOG-BOG Heat Exchange (BOG 내부 열교환을 이용한 LNG 선박용 Boil-Off Gas 재액화 시스템)

  • Lee, Yoon-Pyo;Shin, You-Hwan;Lee, Sang-Hoon;Kim, Kwang-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.4
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    • pp.444-451
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    • 2009
  • The price increase of natural resources and the worldwide growth of LNG demand led to save the waste of Boil-Off Gas evaporating from cargo tanks of LNG carriers during navigation. As one of the efforts, a BOG reliquefaction system with BOG-to-BOG heat exchanging method was newly devised. This study was also discussed on the process details such as some features and advantages including comparisons with conventional BOG reliquefaction system, non BOG-BOG heat exchange type. The thermodynamic analysis for the system were also performed. Through the cycle simulation, the process efficiency of the BOG reliquefaction system BOG-BOG heat exchange was estimated to be increased up to 21%.

Basic Design of 36 MTD Class Natural Gas BOG Re-Liquefaction System (36 MTD급 천연가스 BOG 재액화 플랜트 기본설계)

  • Ko, Junseok;Park, Seong-Je;Kim, Ki-Duck;Hong, Yong-Ju;Koh, Deuk-Yong;Kim, Hyobong;Yeom, Hankil
    • Transactions of the KSME C: Technology and Education
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    • v.1 no.1
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    • pp.99-105
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    • 2013
  • In this paper, we carried out the basic design of 36 MTD natural gas BOG re-liquefaction system to recover the generated natural gas during performance test of LNG pump and natural gas compressor. The re-liquefaction process of natural gas is designed to have 1500 kg/h of liquefaction rate with reverse Brayton refrigeration cycle. With the designed process, the variation of liquefaction rate is calculated for various inlet conditions of feed gas. From results, the liquefaction rate is more sensitive for inlet temperature than gas composition. The specifications of equipments such as gas blower, natural gas compressor, cryogenic heat exchanger and nitrogen compander are determined on the basis of the designed process. The requirement of power consumption and cooling water are also determined through the basic design.

Biogas upgrading and Producing the Liquefied Bio-methane by Cryogenic Liquefaction Process (바이오가스 고질화와 초저온액화공정을 통한 액화바이오메탄 생산)

  • Shim, Dongmin;Sung, Hyunje;Park, Seongbum;Kim, Nackjoo;Chang, Homyung;Lee, Jaeyoung;Lee, Youngmin;Lee, Woocheul;Oh, Hwasoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.246.1-246.1
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    • 2010
  • 본 연구는 바이오가스의 에너지효율성을 높이기 위한 연구로서 바이오가스 정제공정과 초저온액화공정을 통하여 액화바이오메탄을 생산하는 바이오가스 고질화기술개발 연구이다. 바이오가스 정제공정은 탈황, 제습, 흡착, 압축, $CO_2/CH_4$ 분리공정으로 구성하고, 초저온액화공정은 열교환기, $CO_2$ 제거설비, 질소냉매 공급공정으로 구성하여 혐기성소화조에서 발생하는 바이오가스($CH_4$ 농도: 60~65%, $H_2S$: 1,500~2,500ppm)를 $200Nm^3/hr$의 유량으로 인입시켜 액화바이오메탄을 생산하였다. 연구결과, 탈황공정에서는 가성소다 세정법을 이용하여 1,500~2,500ppm으로 인입되는 $H_2S$를 100ppm 이하로 제거한 후, 흡착법을 이용하여 $H_2S$를 완전히 제거하였다. 바이오가스에 포화된 수분은 냉각제습과 흡착제습공정을 통해 Dew point $-70{\sim}-90^{\circ}C$까지 제거하여 안정적으로 $CO_2/CH_4$ 분리공정에 인입시켰다. $CO_2/CH_4$ 분리공정은 흡착방식을 적용하여 $CH_4$ 순도가 95% 이상인 바이오메탄을 생산하였으며, 이때 메탄 회수율은 약 87%이였다. $CO_2$가 분리된 바이오메탄은 초저온액화공정을 이용하여 액화바이오메탄으로 전환시켰다. 이때 초저온액화공정은 Reverse Brayton cycle로 구성하였으며, 냉매로는 질소를 사용하였다. 액화바이오메탄의 생산은 바이오메탄을 등엔트로피과정인 단열팽창을 통하여 $-155{\sim}-159^{\circ}C$의 초저온으로 냉각되는 질소냉매와 열교환기에서 열교환시켜 이루어졌으며 그 생산량은 $3.46m^3$/day(1bar, $-161^{\circ}C$)이었다.

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