• Title/Summary/Keyword: Resin Mixture Ratio

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Improvement of Mechanical Properties of UV-curable Resin for High-aspect Ratio Microstructures Fabricated in Microstereolithography (마이크로광조형에서 고 세장비 구조물 집적화 가공을 위한 UV 경화성 수지의 물성 개선)

  • Lee, Su-Do;Choi, Jae-Won;Park, In-Beak;Ha, Chang-Sik;Lee, Seok-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.12
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    • pp.119-127
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    • 2007
  • Recently, microstructures fabricated using microstereolithography technology have been used in the biological, medical and mechanical fields. Microstereolithography can fabricate real 3D microstructures with fine features, although there is presently a limited number of materials available for use in the process. Deformation of the fine features on a fabricated microstructure remains a critical issue for successful part fabrication, and part deformation can occur during rinsing or during fabrication as a result of fluid flow forces that occur during movement of mechanical parts of the system. Deformation can result in failure to fabricate a particular feature by breaking the feature completely, spatial deflection of the feature, or attaching the feature to neighboring microstructures. To improve mechanical strength of fabricated microstructures, a clay nanocomposite can be used. In particular, a high-aspect ratio microstructure can be fabricated without distortion using photocurable liquid resin containing a clay nanocomposite. In this paper, a clay nanocomposite was blended with a photocurable liquid resin to solve the deformation problem that occurs during fabrication and rinsing. An optimal mixture ratio of a clay nanocomposite was found through tensile testing and the minimal allowable distance between microstructures was found through fabrication experimentation. Finally, using these results, high-aspect ratio microstructures were fabricated using a clay nanocomposite resin without distortion.

Viscous Properties of Epoxy Resin Filled with Rubber Complex-Treated Silica (고무상 복합물로 표면처리 된 실리카를 충전한 에폭시수지의 점성에 관한 연구)

  • Hong, Suk-Pyo;Choi, Sang-Goo
    • Elastomers and Composites
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    • v.26 no.4
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    • pp.296-303
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    • 1991
  • Surface of crystalline silica was sequentially reacted with silane(A 187), liquid $rubber(CTBN{\times}8)$, and vinyl monomer(GMA) in existence of TEA(triethylamine) or BPO(benzoyl peroxide). It was mixed with epoxy resin at a ratio $0{\times}60%$ (vol. % ) of total component. For mixtures, viscous properties were investigated experimentally. 1) Coating ratio depended on pH of mixture and quantity of catalyst. 2) Treated silica represented lower viscosity than untreated. 3) Thixotropic index represented best at silica_content $15{\sim}23%$ and showed more large deviation over $120^{\circ}C$. 4) Relative viscosity followed kernel's at $0{\times}10%$ of silica content and get out of Mooney's at more than 15%.

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A Study on Curing Level Prediction Model for Varying Chemical Composition of Epoxy Asphalt Mixture (에폭시 아스팔트 혼합물의 에폭시 화학 조성에 따른 양생수준 예측)

  • Jo, Shin Haeng;Kim, Nakseok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.2
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    • pp.465-470
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    • 2015
  • The curing of epoxy asphalt mixture depends on the chemical reaction of epoxy resin and the curing agent. The curing level of epoxy asphalt mixture needs to be predicted in order to decide traffic opening time and to establish further construction plans. In this study, chemical analysis of the prediction model was executed to expand the applicability of the previous prediction model. Consequently, the curing level prediction model of epoxy asphalt concrete mixture was proposed using the concentration ratio and the acid value ratio. According to the results of outdoor curing experiments, the final prediction model showed that the correlation coefficient is greater than 0.971. Precise prediction results of different composition epoxy asphalt were obtained by reflecting the chemical composition ratios in the curing level prediction model.

A study of FRP bonded Double lap joints of Tensile and bonded joint Characteristic (FRP 본딩한 복합재료의 인장을 받는 Double Lap 조인트의 음력과 접합 조인트의 특성)

  • 손충열;김익태;최재원;이강수
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.47-52
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    • 2000
  • F.R.P specimens were made by mixture CM(chopped mat) 450-104 matrix & RC(roving clothes)570-100 Roving, the mixture ratio Resin: hardener (92:8) for tensile test. It was also made of plates by hand lay-up method and was been cured for 24 hours and then was cut tensile specimens in accordance with ASTM D638 Type 3. Knowing exact behavior of bonded area's stress and strain when the tensile test was going on, the test specimens were made of 2 plies laminae of F.R.P in each for supporting cut part in middle of specimen length. And in middle part also were covered of F.R.P plies of 1/2, 2/3 length of specimen in each as well. Also we consider shear stress in adhered area. This study reveals that as plys length is more longer, rupture stress grows remarkably larger.

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Structural Performance of Reinforced Concrete Beams Strengthened with Sprayed Fiber Reinforced Polymers (Sprayed FRP로 보강된 철근콘크리트 보의 보강성능에 관한 연구)

  • Lee, Kang-Seok;Son, Young-Seon;Lee, Moon-Sung
    • Journal of the Korea Concrete Institute
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    • v.19 no.4
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    • pp.421-431
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    • 2007
  • The main purpose of this study is to develop a sprayed FRP repair and strengthening method, which is a new technique for strengthening the existing concrete structures by mixing one of the carbon or glass chopped fibers and one of the epoxy or vinyl ester resins with high-speed compressed air in open air and randomly spraying the mixture onto the concrete surface. At present, the sprayed FRP repair and strengthening method using the epoxy resin has not been fully discussed. In order to investigate the material property of the sprayed FRP, this study carried out tensile tests of the material specimens, which were changed with the combinations of various variables including the length of chopped fiber and the mixture ratio of chopped fiber and resin. These variables were set to have the equal material strength, compared with that of one layer of the FRP sheet. As a result, the optimal length of glass and carbon chopped fibers was fumed out to be 38 mm, and the optimal mixture ratio between chopped fiber and resin was also turned out to be 1 : 2 from each variable. And also, the thickness of the sprayed FRP to have the equal strength to one layer of the FRP sheet was finally calculated. In is study, a series of experiments were carried out to evaluate the strengthening effects of flexural beams, shear beams and damaged beams strengthened with the sprayed FRP method, respectively. The results revealed that the strengthening effects of the flexural and shear specimens were reasonably similar to those of the FRP sheet, and the developed Sprayed FRP technique is able to be used as a strengthening scheme of existing RC building.

Porosity and Electrical Resistivity of Formed Cokes Made from Anthracite and Phenolic resin (무연탄(無煙炭)과 페놀수지(樹脂)로부터 제조(製造)된 성형(成形)코크스의 기공율(氣孔率)과 전기저항율(電氣抵抗率))

  • Lee, Gye-Seung;Song, Young-Jun
    • Resources Recycling
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    • v.17 no.5
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    • pp.19-27
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    • 2008
  • In this study, the porosity and electrical resistivity of the formed coke produced by sintering the mixture of domestic anthracite and phenolic resin were mainly investigated, when the effect of the amount of binder, the hydration temperature and time, the hardening temperature and time, sintering temperature and time, the particle size of anthracite, the grade of anthracite, and the mixing ratio of phenolic resin on the physical properties of the coke were studied. As a result, It was found that the electrical resistivity and porosity of the formed coke are varied in the range of $0.3\sim1.2\Omega{\cdot}cm$ of $10\sim30%$, respectively, in accordance with the variation of factors.

Synthesis and Characterization of Photosensitive Naphthoquinonediazide-sulfonyl Derivatives (나프토 퀴논 디아지드 유도체의 합성 및 그 감광 특성)

  • Joo, So-Young;Hong, Sung-Il
    • Applied Chemistry for Engineering
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    • v.1 no.2
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    • pp.116-123
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    • 1990
  • Synthesis and characterization of photosensitive orthonaphthoquinonediazide-sulfonyl derivatives were studied. These photoactive compounds underwent a UV induced transformation to the base-soluble photoproduct. The photoresists were prepared using these photoactive compounds with low molecular weight m-cresol novolacs as matrix resin. And photosensitive characteristics of the photoresists were studied. 3, 4, 5-Trihydroxy-benzophenone with bulky resonance structure increased the sensitivity and the solubility rate of the exposed region. The mixture of PAC and matrix resin having 3:8 weight ratio had the moderate rate of dissolution in the developer. The photoresist using these conditions showed the best snsitivity and contrast under the fixed conditions.

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Esterification of High Concentration Free Fatty Acid in Rice Bran Oil (미강유 중 고농도 자유지방산의 에스테르화)

  • Shin, Yong-Seop
    • Journal of Environmental Science International
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    • v.17 no.2
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    • pp.211-224
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    • 2008
  • Characteristics of the esterification reaction between free fatty acid in rice bran oil and methanol was investigated in the presence of catalysts, such as PTS(p-toluene sulfonic acid), Amberlyst 15 dry and SCX(silica gel based strong cation exchange resin). While reaction temperature was kept constant at $65^{\circ}C$, initial feed content of free fatty acid was varied from 100% to 1% by addition of pure free fatty acid which was previously made from rice bran oil. Also, the effect of mole ratio of methanol to fatty acid on the final conversion was examined. When esterification of pure free fatty acid was catalyzed by several acids, final conversions were increased in order of Amberlyst 15 dry, SCX and PTS. Using PTS catalyst, initially the reaction proceeded in homogeneous 2nd oder reaction mechanism. However, phase of reaction mixture changed from homogeneous to heterogeneous along the reaction time and then reaction rate was retarded by mass transfer resistance of methanol. Final conversion of free fatty acid in reaction mixture was depended on initial feed content of free fatty acid, and had maximum value at 30% of initial feed free fatty acid content for all kinds of catalysts used. And the final conversion was increased with mole ratio of methanol by the improvement of reaction rate. When initial feed free fatty acid content below 10% and the reaction was catalyzed by PTS, concentration of free fatty acid in reaction mixture was increased in the middle of reaction time by hydrolysis of triglyceride in reaction mixture. Also, if silica gel was added into the reaction mixture which had initial feed free fatty acid content below 50%, final conversion was increased by the adsorption of moisture produced. The SCX catalyst made the esterification reaction of free fatty acid to progress like in case of PTS catalyst. However, when initial feed free fatty acid content below 10%, concentration of free fatty acid in. reaction mixture was decreased monotonically and not increased in the middle of reaction time on the contrary to the case of PTS. Thus, SCX catalyst accomplished more high value of final conversion than PTS catalyst for the initial feed fatty acid content range from 50% to 5% In case of initial feed free fatty acid content of 1% and mole ratio of methanol was 2, concentration of free fatty acid in reaction mixture increased over the initial feed free fatty acid content for all kind of catalysts used. Although SCX catalyst was added into reaction mixture which had 1% of initial feed fatty acid content, final conversion was hardly raised by mole ratio of methanol.

Development of Smart Tendon Instrumented with Optical FBG Sensors (FBG 센서를 내장한 스마트 강연선 개발)

  • Kim, Jae-Min;Kim, Young-Sang;Kim, Hyoun-Wo;Seo, Dong-Nam;Yun, Chung-Bang
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.33-38
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    • 2007
  • This paper reports an attempt to develop 7-wire steel tendon which is instrumented with optical FBG sensors. The tendon is devised to replace the king cable, which is located in the center of the tendon, by a steel tube in which the FBG sensor are attached along the hole using a high-mobility polyester resin. The circular steel tube has typical of 5 mm outer diameter and 1 mm inner diameter, and can easily be manufactured by means of an pultrusion process. Using the tube, in this study, three different types of one meter-long smart tendons are fabricated depending on mixture ratio of polyester resin and initiator. The performance of the FBG sensors as well as mechanical characteristics of the prototype are tested through the tensile test. Test results shows that the proposed smart tendon is in principle very effective for measuring the working strain of the tendon.

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Effect of Epoxy Dielectric Cooling on existing metal Porticoes in GIS (GIS내 금속이물 존재시 에폭시 절연코팅의 효과)

  • 곽희로;구교선;김영찬
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.17 no.2
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    • pp.95-101
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    • 2003
  • In this paper, partial discharges(PDs), lift off and breakdown voltage were measured when metal particles existed in a model GIS coated with epoxy resin on its bottom electrode, and the measured results were analyzed after comparing with the model DIS not coated. In order to presume the various fault case in GIS, we measured the experimental values with changing some experimental factors, such as the mixture ratio of SF$\_$6//N$_2$, the pressure of the gases, the kinds and diameter of the metal particles, and the coating thickness of the epoxy resin. As a result, the PDIV increased with the thickness of the epoxy resin, while the magnitude of PDs decreased at the same condition. The lift off voltages of steel alloy particles were higher than that of copper particles, and increased wit diameter of particles. Futhermore, the lift off voltages in the case of the electrode coated with epoxy resin were higher than that in the case of the uncoated one. In addition, the thicker the thickness of the epoxy resin was, the higher the breakdown voltage were. Thus, it was confirmed that the GIS coated with epoxy resin on its inner surface could be improved in insulation performance.