• Title/Summary/Keyword: Resin Mixture Ratio

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The Influence of Resin Mixture Ratio for the Use of Prepreg on the Fatigue Behavior Properties in FRMLs

  • Song, Sam-Hong;Kim, Cheol-Woong
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.33-41
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    • 2000
  • Fiber reinforced metal laminates(FRMLs) were new type of hybrid materials. FRMLs consist of high strength metals(Al 5052-H34) and laminated fiber with structural adhesive bond. The effect of resin mixture ratios on the fatigue crack propagation behavior and mechanical properties of aramid fiber reinforced aluminum composites was investigated. The epoxy, diglycidylether of bisphenol A(DGEBA), was cured with methylene dianiline(MDA) with or without an accelerator(K-54). Eight kinds of resin mixture ratio were used for the experiment ; five kinds of FRMLs(1)(mixture of epoxy and curing agent) and three kinds of FRMLs(2)mixture of epoxy, curing agent and accelerator). The characteristic of fatigue crack propagation behavior and mechanical properties FRMLs(2) shows more effecting than that of FRMLs(1).

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The Mixture Ratio Effect of Epoxy Resin, Curing Agent and Accelerator on the Fatigue Behavior of FRMLs (프리프레그 제작용 에폭시 수지.경화제.경화촉진제 혼합비 변화에 따른 FRMLs의 피로거동 특성)

  • Song, Sam-Hong;Kim, Cheol-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.592-601
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    • 2001
  • Fiber reinforced metal laminates(FRMLs) are new types of hybrid materials. FRMLs consists of high strength metal(Al 5052-H34) and laminated fiber with structural adhesive bond. The mixture ratio effect of epoxy resin$.$curing agent$.$accelerator on the fatigue behavior of FRMLs was investigated in this study. The epoxy, diglycidylether of bisphenol A(DGEBA), was cured by methylene dianiline(MDA) with or without an accelerator(K-54). Eight different kinds of resin mixture ratios were selected for the test ; five kinds of FRMLs(1) and three others of FRMLs(2). The relationship between da/dN and ΔK with variation of resin mixture ratio was studied. FRMLs(1) and FRMLs(2) indicated approximately 2 times and 2.2 times more improved maximum bending strengths in comparison with those of Al 5052-H34. The resin mixture ratio <1:1> in case of FRMLs(1) indicated the maximum fatigue life, while the resin mixture ratio <1:1:0.2> in case of FRMLs(2) indicated the maximum fatigue life. As results, FRMLs(2) turned out to have more effective characteristics on the fatigue properties and the bending strength than those of FRMLs(1).

The Effect of Resin Mixture Ratio on Characteristics of Tensile and T-peel Strength in Al/AFRP Laminates (Al/APRP 적층재의 수지혼합비가 인장 및 티-필(T-peel) 강도 특성에 미치는 영향)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2374-2382
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    • 2002
  • Aluminum alloy/aramid fiber reinforced plastic(Al/AFRP) laminates consists of high strength metal(A15052) and laminated aramid fiber with structural adhesive bond. The mixture ratio effect of epoxy resin curing agent accelerator on the tensile strength and T-peel strength characteristic in Al AFRP laminates were investigated in this study. The epoxy. diglycidylether of bisphenol A(DCEBA), It'as cured by methylene dianiline(MDA) with or without an accelerator(K-54). Eight different kinds of resin mixture ratios were selected for the test , five kinds of Al/AFRP laminates were named as Al/AFRP(1) and three others of Al/AFRP laminates were named as Al/AFRP(2). The comparison of tensile strength and T-peel strength with variation of resin mixture ratio were studied. Respectively. Al/AFRP(1) and Al/AFRP(2) indicated approximately 6.0 times and 7.0 times more improved maximum tensile strength in comparison with those of monolithic A15052. Al/AFRP(2) indicated approximately 1.5 times more impoved maximum T-peel strengths in comparison with those of Al/AFRP(1). As results. Al/AFRP(2) turned out to have more effective characteristics on the tensile strength and T-peel strength than those of Al/AFRP(1).

Study on the Effect of Resin Mixture Ratios on the Fatigue Crack Propagation Behavior and Mechanical Property in a FRMLs (수지 혼합비가 FRMLs의 피로균열전파거동과 기계적 성질에 미치는 영향에 관한 연구)

  • Kim, Cheol-Woong;Sohn, Se-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.149-154
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    • 1999
  • FRMLs(Fiber Reinforced Metal Laminates) is a new type of hybrid materials. FRMLs consists of high strength metal and fiber which are laminated using a structural adhesive bond(epoxy resin). The effect of resin mixture ratios on the fatigue crack propagation behavior and mechanical property of Aramid fiber reinforced aluminum composites was investigated. The epoxy, diglycidylether of bisphenol A(DGEBA) was cured with methylene dianiline(MDA) with or without accelerator(K-54). Eight kinds of resin mixture ratio were tested for the experiment ; five kinds of FRMLs(1))epoxy & curing agent) and three kinds of FRMLs(2)(epoxy & curing agent & accelerator). FRMLs(2) have a more effective characteristics on the fatigue crack propagation behavior and mechanical property than FRMLs(1)

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Characteristics of Ferrite-Resin Material for Improving Vibration-proof Property (Ferrite-Resin 복합재료의 방진 특성에 관한 연구)

  • Park, Y.I.;Maeng, H.Y.;Won, S.T.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.31-40
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    • 1993
  • The vibration-proof material normally used in structural components of precision machinery or measuring instruments requires higher damping in vibration and better characteristics in dimensional stability and rigidity to accomplish the quality assurance of the products. In this study the ferrite-resin material, which is the mixture of epoxy resin and the oxidized steel (Fe$_{3}$O$_{4}$: ferrite) in consideration of characteristics of aggregator and binder, is developed and investigated as one of vibration-proof materials. Four kinds of composite plates for experiments are made by adding another filler materials such as steel powder, granite powder and carbon-fiber sheet to the basic ferrite-resin matrix. Their characteristics are compared with a cast iron specimen which has the same bending rigidity as other specimens. The ferrite-resin material gives the best damping effect in the motor-induced vibration test. Therefore, the material can be applied to the manufacturing industry for vibration damping of machine elements.

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Electrical and Mechanical Properties of Epoxy/Heterogeneous Inorganic Composites Materials for the Application of Electric Power GIS Appliances (친환경 GIS용 전력기기의 적용을 위한 에폭시 이종무기물 복합재료의 전기적, 기계적 특성)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.12
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    • pp.1633-1640
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    • 2018
  • Epoxy resin is a polar thermosetting polymer that is widely employed in different branches of industry and everyday life, due to their stable physical and chemical properties. Of all the polymer materials currently being used in the electrical insulation industry, epoxy resin is the most widely used kind, chosen as the base polymer material in the present study. Composites were prepared according to the mixing ratio (MS: MA, 1: 9, 3: 7, 5: 5, 7: 3, 9: 1)of mixture for Heterogeneous Minerals(Micro Silica:MS, Micro Alumina:MA) (MS+MA). We have investigated for AC electrical insulation breakdown characteristics and the dielectric properties (permittivity, dielectric loss, and conductivity) with frequency changes. The electrical AC insulation breakdown performance was improved with the increase of the mixing ratio of MS according to heterogeneous mineral material mixture(MS+MA). As Dielectric properties, the dielectric constant and dielectric loss increased with decreasing frequency and decreased with increasing MS content ratio of heterogeneous mineral mixture. Tensile strength and flexural strength according to the mixing ratio (MS + MA) of epoxy / heterogeneous mineral mixture were studied by mechanical properties. The performance of mechanical tensile and flexural strength was significantly improved as the fill contents ratio of MS increased.

Hardening State and Basic Properties Changes According to the Mixture Ratio of MMA Resin Used as a Waterproofing Coating Material in Concrete Bridges (콘크리트 교면용 도막방수재로 사용되는 MMA 수지의 배합비율에 따른 경화상태 및 기본 물성에 관한 연구)

  • An, Ki-Won;Kang, Hyo-Jin;Oh, Sang-Keun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.224-234
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    • 2019
  • Waterproof layers are installed in civil engineering structures and bridge construction is commonly finished by applying a layer of regular or asphalt concrete above the waterproof layer. However, asphalt materials are susceptible to melting at high temperature due to its superior temperature sensitivity, and this causes the waterproofing material to melt due to the high temperature of the asphalt concrete, thereby increasing the defect occurrence rate due to the thickness reduction. In this study, tensile strength and elongation of hard and soft type of MMA(Methyl Methacrylate) applied to bridges were compared in accordance to standard performance criteria based on different mixture ratios. Results of comparative testing showed that hard MMA resin can display a satisfactory tensile strength, and soft MMA resin displays satisfactory elongation properties, but as the two resin types are separately used, neither types are able to satisfy the standard requirements outlined in KS F 4932. When the amount of the powder exceeds 56.25% of the total amount, voids are generated on the surface after curing and self leveling was impossible and a heterogeneous surface is formed. Furthermore, when the hard resin: soft resin: powder mixture ratio was set to 15g: 85g: 150g. the tensile strength was $1.5N/mm^2$ and the elongation percentage was 133% which satisfy the tensile performance of KS F 4932.

Repair and Strengthening Methods for Concrete Structures using Sprayed Fiber Reinforced Polymers - Material Property of Sprayed FRP - (Sprayed FRP 공법에 의한 콘크리트 구조물의 보수.보강법 개발에 관한 연구 - Sprayed FRP를 구성하는 재료특성에 관한 연구 -)

  • Lee, Li-Hyung;Lee, Kang-Seok;Son, Young-Sun;Byeon, In-Hee;Lim, Byung-Ho;Na, Jung-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.141-144
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    • 2006
  • The main purpose of this study is to develop a Sprayed FRP repair and strengthening method, which is a new technique for strengthening the existing concrete structures by mixing carbon or glass shot fibers and the epoxy or vinyl ester resins with high-speed compressed air in open air and randomly spraying the mixture onto the concrete surface. At present, the Sprayed FRP repair and strengthening method using the epoxy resin has not been fully discussed. In order to investigate the material property of Sprayed FRP, this study carried out tensile tests of the material specimens which are changed with the combinations of various variables such as the length of shot fiber and mixture ratio of shot fiber and resin. These variables are set to have the material strength equal to one layer of the FRP sheet. As a result, the optimal length of glass and carbon shot fibers were derived into 3.8cm, and the optimal mixture ratio was also deriver into 1:2 from each variable. And also, the thickness of Sprayed FRP to have the strength equal to one layer of FRP sheet was finally calculated.

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An Experimental Study on Permeability in Elevation of Porous Concrete Using Unsaturated Polyester Resin (불포화 폴리에스터수지를 이용한 투수 콘크리트의 투수성 향상에 관한 실험적 연구)

  • Lho, Byeong-Cheol;Choi, Kyu-Hyung;Kim, Jeong-Hoon
    • Journal of the Korea Concrete Institute
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    • v.19 no.2
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    • pp.163-169
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    • 2007
  • This study is focused on the proper mixture design of materials for the porous concrete with unsaturated polyester resin. The materials used in the mixture include the single-grade aggregates, unsaturated polyester resin as binder, and calcium carbonate as a filler. An experimental procedure has been carried out to select the best combination of the materials that satisfy both the required permeability and compressive strength. Various kinds of gravel size, the ratio of binder, and F/B ratios are tried to get proper mixture, and the permeability coefficient and compressive strength have been measured to find out the best combination of materials based on the proper Korean Standards. A promix design satisfied the standards of rainfall runoff reduction system with $3.5{\times}10^{-1}$ (cm/sec) of permeability, 34 % of porosity, 11 MPa of compressive strength can be obtained.

Optimization of Fractionation Conditions for Natural Organic Matter in Water by DAX-8 Resin and its Application to Environmental Samples (DAX-8 레진의 수중 자연유기물의 분획조건 최적화 및 환경시료에의 적용)

  • Lim, Hyebin;Hur, Jin;Kim, Joowon;Shin, Hyunsang
    • Journal of Korean Society on Water Environment
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    • v.38 no.3
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    • pp.133-142
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    • 2022
  • Natural organic matter (NOM) is a heterogeneous mixture of organic matter with various polarities and molecular weights in an aquatic environment. This study investigated the effects of separation conditions (resin volume, organic matter, etc.) and the repeated use of the resin for the fractionation of organic components in the DAX resin fractionation method. The distribution characteristics of the organic components ((hydrophilic [Hi], hydrophobic acid [HoA], and hydrophobic neutral [HoN]) under the derived fractionation conditions were also analyzed. Constant fractionation results (i.e. HoA/Hi ratio) were obtained in the column capacity factor (i.e. the packed resin volume) in the range of 50 to 100. The resin-packed column maintained constant separation efficiency for up to two repeated uses. The above conditions were applied to wastewater and stream water samples (before and after rainfall). The results showed that the concentration of organic matter in the wastewater effluent was 2-15 times lower with an increased ratio of hydrophilicity to hydrophobicity (i.e. Ho/Hi) compared to the influent depending on the industrial wastewater classification. Particularly, HoN was found to have a high content distribution, 10.2-50.4% of the total dissolved organic matter (DOM), in the effluents. For the stream water, the content of Hi or HoN increased significantly after rainfall, suggesting a correlation with the distribution characteristics of pollutants from the stream watershed. The results provide useful data to enhance the reliability of the DAX resin fractionation and its application to environmental samples.