• Title/Summary/Keyword: Residual tensile strength

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TIG Welding Characteristics of Stainless Steel by Design of Experiment (실험계획법에 의한 스테인레스강의 TIG용접특성)

  • Chung, Joong Gyo;Park, Kyoung Do;Kang, Dae Min
    • Journal of Power System Engineering
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    • v.18 no.3
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    • pp.106-111
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    • 2014
  • Welding is very popular method for joining two or more metals. However, welding causes residual stress and distortion and these give a bad influence to the structure strength. In this paper, TIG welding technique was performed to investigate the joint characteristics of AISI321 steel. For its evaluation, the orthogonal array method and variance analysis were applied with three factors of electric current, travel speed and argon gas and also three levels of each factor to tensile tests for optimum design. From the results, the increaser weld speed the narrower bead width and the lower weld penetration. The increaser electric current the brighter argon gas and the wider bead width. Also weld speed influenced most on the tensile strength and presumption range of tensile strength at optimal condition from reliability 95% was estimated to $635.02{\pm}14.64$. In addition the increaser weld speed and electric current the fracture occurred around bead vicinity.

Strength Evaluation of Friction Welded SUH35/SUB3 Considering Stress Singularity (응력특이성을 고려한 SUH35/SUH3 마찰용접재의 강도평가)

  • Chung, Nam-Yong;Park, Chul-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.59-67
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    • 2006
  • Recently, application of friction welded SUH35/SUH3 is increasing in the manufacturing process of automotive engine valves For securing its reliability and a reasonable strength evaluation method, it is necessary to assess stress singularity under the residual stress condition on the friction welded interface between dissimilar materials. In this paper, strength evaluation method of friction welded materials was investigated by boundary element method and static tensile testing. An advanced method of quantitative strength evaluation for SUH35/SUH3 friction welded material is to be suggested by establishing fracture criterion by using stress singularity factors.

Mechanical Properties of Polypropylene Fiber mixed in Concrete and Granite Soil Concrete (폴리프로필렌섬유를 혼입한 콘크리트와 화강토콘크리트의 역학적 특성)

  • Jun, Hyung-Soon
    • Journal of the Korean Institute of Landscape Architecture
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    • v.46 no.6
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    • pp.120-126
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    • 2018
  • The study conducted an experiment in which residual aggregate and polypropylene fibers are mixed in concrete, and an experiment in which granite and polypropylene fibers are mixed. Two types of experiments, in particular, changed the amount of polypropylene fibers, and examined the mechanical properties of slump, compressive strength, tensile strength and the like. To establish a light and easy-to-use material for landscape construction and packaging material development by comparing two kinds of experimental results, comparing and analyzing residual aggregate as experimental materials and materials using granite soil to prevent partial destruction due to cracks in drying shrinkage. The more the amount of the PP fibers increases in concrete, the more the volume of the PP fibers increases, the less the slump is determined. As a result of the compressive strength, the cast-down earth concrete is measured to be about 59% to 71% of the concrete strength. As the amount of PP fibers mixed in increased, the compression strength showed a relative decrease. As a result of tensile strength, it is found that the granite concrete is about 68-67% of concrete tensile strength. It was found that the compression strength decreased as the amount of PP fibers mixed in concrete or fire-gant concrete was increased. Then, when polypropylene fibers are mixed in the concrete and the concrete, it is found that tensile strength is increased. By analyzing these results, a fixed amount of PP fiber is mixed in the concrete mixed with the granite soil and utilized for various structures in the field of landscape construction or materials related to packaging, the prevention and improvement effect of the structure is determined.

Numerical Analysis for Residual Stress Relaxation of Weld Zone (용접부 잔류응력의 이완에 관한 해석)

  • Seo, Jung-Won;Goo, Byung-Chun;Lee, Dong-Hyeong;Jung, Hong-Che
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.43-48
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    • 2003
  • The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and relaxation due to loading and post weld heat treatment of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to loading and post weld heat treatment of weld zone. The accuracy of finite element models is evaluated based on experimental results and the results of the analytical solution.

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Numerical Analysis of Residual Stress Redistribution due to Fatigue Crack Propagation of Weld Zone (용접부의 균열진전에 따른 잔류응력 재분포 해석)

  • 이동형;구병춘
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.225-231
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    • 2002
  • The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and redistribution due to fatigue crack propagation of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the redistribution of residual stresses due to fatigue crack propagation of weld zone.

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Effect of Heat Treatments on Welding Residual Stresses of 18% Ni Maraging Steel (18% Ni 마레이징강의 용접 잔류 응력에 미치는 열처리의 영향)

  • 배강열;나석주;김원훈
    • Journal of Welding and Joining
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    • v.11 no.2
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    • pp.53-61
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    • 1993
  • One of the most interesting and promising steel groups considered for the rocket motor case, aircraft and aerospace component is the maraging(martensitic plus aging) nickel steel, developed by International Nickel Company in 1960. This material attains a very high strength with good fracture toughness by simple heat treatments which do not involve a quenching. Full strength can be obtained by "maraging" at 480.deg. for 3 hours for the 18% Ni maraging steel. The effect of heat treatments was considered on the residual stress field of 18% Ni maraging steel weldments. In experiments, various heat treatments such as stress relieve heat treatment, aging and solution heat treatment were carried out of the GTA weldments and the residual stresses were measured by using the hole drilling method. Whereas the conventional pattern of residual stress shows the stresses to be maximum along the weld centerline with tensile stress extending into the heat affected zone, the pattern in maraging steels shows the centerline stress to be compressive. After welding, a series of aging, solution heat treatment and solution heat treatment plus aging treatment were carried out and the residual stresses were measured to reveal that these heat treatments almost completely remove the welding residual stresses.

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An Experimental Study on The Effect of Residual Stress Relaxation due to Phase Transformation (상변태에 의한 잔류응력 완화효과에 관한 실험적 연구)

  • 장경호;이진형;김재환
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.216-218
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    • 2003
  • Most of ferrous b.c.c weld materials may experience martensitic transformation during rapid cooling after welding. And it is well known that volume expansion due to phase transformation could influence in the case of welding of high tensile strength steels on the relaxation of welding residual stress. To apply this effect practically, it is a prerequisite to establish a numerical model which is able to estimate the effect of phase transformation on residual stress relaxation quantitatively. In this study, we investigated the effect of phase transformation on the relaxation of welding residual stress through experiment. And three-dimensional thermal elastic-plastic FEM analysis is conducted to compare the effect of phase transformation on the relaxation of welding residual stress in high strength steels(POSTEN60, POSTEN80) with analytical results which is not considering the effect of phase transformation on residual stress relaxation. According to the results, the extents of welding residual stress relaxation due to phase transformation in the case of welding of POSTEN60, POSTEN80 are 0.85 $\sigma$/$\sigma$$\sub$Y0/, 0.75$\sigma$/$\sigma$$\sub$Y0/, respectively.

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Characteristics of Mechanical Properties at Elevated Temperatures and Residual Stresses in Welded joint of SM570-TMC Steel (SM570-TMC 강의 고온 시 기계적 성질 및 용접접합부의 잔류응력 특징)

  • Lee, Chin Hyunng;Chang, Kyong Ho;Park, Hyun Chan;Lee, Jin Hee
    • Journal of Korean Society of Steel Construction
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    • v.18 no.3
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    • pp.395-403
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    • 2006
  • Recently constructed bridges often have long spans and simple structure details considering not only the function but other important factors such as aesthetics, maintenance, construction duration and life cycle cost. Therefore, bridges require high-performance steels like extra-thick plate steels and thermo-mechanical control process (TMCP) steels. TMCP stels are now gaining wide attention due to their weldability improved strength and toughness. Recently, SM570-TMC steel, which is a high-strength TMCP steel with a tensile strength of 600 MPa, has been developed and applied to steel structures. However, using this steel in building steel structures requires the elucidation of not only material characteristics but also the mechanical characteristic of welded joints. In this study, high-temperature tensile properties of SM570-TMC steel were investigated through the elevated temperature welded joints of SM570-TMC steel were studied through the three-dimensional thermal elasticplastic analyses on the basis of mechanical properties at high temperatures obtained from the experiment.

Analysis of Residual Stresses in Weldede joints of SM570-TMC Steel (SM570-TMC 강 용접접합부의 잔류응력 해석)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.79-81
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    • 2005
  • Bridges constructed recently are preferred to have long spans and simple structure details considering not only the function as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, they require high performance steels like extra-thick plate steels and TMCP steels. A TMCP steel produced by themo-mechanical control process is now spot lighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Recently, the SM570-TMC steel which is a high strength TMCP steel whose tensile strength is 600MPa has been developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joints. In this study, the characteristics of residual stresses in welded joints of SM570-TMC steel were studied through the three-dimensional thermal elastic-plastic analyses on the basis of mechanical properties at high temperatures obtained from the elevated temperature tensile test.

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Local Buckling and Inelastic Behaviour of 800 MPa High-Strength Steel Beams (800MPa급 고강도강 보 부재의 국부좌굴 및 비탄성 거동)

  • Lee, Cheol-Ho;Han, Kyu-Hong;Kim, Dae-Kyung;Park, Chang-Hee;Kim, Jin-Ho;Lee, Seung-Eun;Ha, Tae-Hyu
    • Journal of Korean Society of Steel Construction
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    • v.24 no.4
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    • pp.479-490
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    • 2012
  • Flexural tests on full-scale H-shaped beams, built up from high-strength steels (HSB800 and HSA800) with a nominal tensile strength of 800 MPa, was carried out to study the effect of flange slenderness of high-strength steel on flexural strength and rotation capacity. The primary objective was to investigate the appropriateness of extrapolating current stability criteria (originally developed for ordinary steel) to high-strength steel. The performance of high-strength steel specimens was very satisfactory from the strength, but not from the rotation capacity, perspective. The inferior rotation capacity of high-strength steel beams was shown to be directly attributable to the absence of a distinct yield plateau and the high yield ratio of the material. Residual stress measurements reconfirmed that the magnitude of the residual stress is almost independent of the yield stress of the base metal.