• Title/Summary/Keyword: Residual stress relaxation

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Application of Fatigue Life Assessment considering Residual Stresses for Various Welded Details (잔류응력을 고려한 피로수명평가법의 적용성 검토(I) - 다양한 용접연결부에 대한 적용 -)

  • Han, Jeong-Woo;Lee, Tak-Kee;Han, Seung-Ho;Kim, Jae-Hoon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.125-129
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    • 2002
  • Authors had developed the model for the fatigue life assessment of welded details considering residual stress and its relaxation. The model consists of three ingredients; a hot-spot stress approach, a residual stress relaxation, and an equivalent stress. The equivalent stress is induced by stress ranges and the ratios between the applied mean stresses and the ultimate stress of material. Once being tuned with two specific fatigue tests by using load carrying cruciform joint, this model can be applied to many kinds of welded details which structural stress concentration factors are different from each other. This paper reports the application of the proposed model for various welded details including cover plate, longitudinal stiffener, gusset and side attachment. From the investigation of predicted results by using the proposed model it was shown that the ambiguous fatigue characteristics of the various details influenced widely by the welding residual stress are clarified, and also the model could be applied to assess fatigue life of general welded structures.

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A Study on the Distribution of Residual Stress in Fillet Welds for Thick Mild Steel Plate (두꺼운 연강판(軟鋼板) 필렛 용접(熔接)이음부의 잔류응력분포(殘留應力分布)에 대한 연구(硏究))

  • Dong-Suk,Um;Sung-Won,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.20 no.4
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    • pp.17-24
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    • 1983
  • In this study, it was investigated the distribution of residual stress in the direction of loading between the root and toe the load fillet welds for thick steel plate. Residual stress distributions are measured by sectioning method which is one of stress-relaxation technique in welded joint, and analyzed by two dimensional finite element method on thermo-elasto-plastic theory under plane stress condition. These are compared the results of F.E.M analysis with the experimental result by stress-relaxation techniques. As a results, the following conclusion were obtained. (1) In the no penetration fillet welded joint specimen using mild steel plate with 25mm in thickness, the residual stress of loading direction near the root was about $10kg/mm^2$ tensile. (2) The tensile residual stress has been observed in fillet region of the fillet joint by F.E.M. analysis method. (3) The range of compressive residual stress distribution from the root was largest in the case of 5mm root penetration.

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Rheological Properties of Acorn Flour Gels by Stress Relaxation Test (응력완화 검사(stress relaxation test)에 의한 도토리묵의 물리적 특성)

  • 김영아;이혜수
    • Korean journal of food and cookery science
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    • v.1 no.1
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    • pp.53-56
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    • 1985
  • The rheological models of acorn flour gels with different concentrations were investigated by stress relaxation test. The analysis of relaxation curves by successive residual method revealed that the rheological behavior of acorn flour gels could be expressed by the 7-element, generalized Maxwell model. The equilibrium modulus and modulus of elasticity increased by the increment of acorn flour concentration.

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Fatigue Life Evaluation by ${\sigma}-N$ and ${\epsilon}-N$ Approaches Considering Residual Stresses (잔류응력을 고려한 국부변형률과 공칭응력 기준 피로수명 평가)

  • Goo, Byeong-Choon;Yang, Sung-Yong;Seo, Jung-Won;Jun, Hung-Chai
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.342-347
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    • 2004
  • To evaluate the fatigue lives of welded joints taking into residual stress relaxation, two approaches are applied. One is based on the conventional local strain analyses. The other is based on a model developed by the authors. In the first approach, the Ramberg-Osgood relation, Lawrence model and S.W.T. parameter are used. In the second approach, The S-N curve for a welded joint is deduced from that of the parent material. Residual stress relaxation obtained by finite element analysis is considered. Finally, we evaluate the fatigue lives for four weld details using the two approaches.

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Analysis of Residual Stress Relaxation in Welded Joints due to External Loads (외부하중에 의한 용접 체결부의 잔류응력 이완 특성 해석에 관한 연구)

  • Jang, Chang-Doo;Song, Ha-Cheol;Jo, Young-Chun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.167-170
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    • 2003
  • Thermal elastic-plastic analysis was performed to assess the initial residual stress distribution of welded joints considering temperature dependent material properties. The test model was the idealized boxing fillet specimen, frequently appeared in the joints of longitudinal and transverse members of ship structure. Residual stress relaxations due to external loads were analyzed by subsequent elastic-plastic analysis considering loading and unloading steps, and the characteristics of residual stress relaxations were discussed with the levels of external loads. Additionally, to define the fatigue life of crack initiation and propagation, the S-N data for each crack length were appraised.

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Characteristics of Residual Stress Relaxation for a Nuclear Weldment by MSR Loads (기계적 하중에 의한 원전 용접부의 잔류응력 이완 특성)

  • 이세환;김종성;진태은
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.266-268
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    • 2003
  • Residual stresses, which can be produced during the manufacturing process, play an important role in an industrial field. Residual stresses of structures by welding process are exerting negative effect on the fatigue behavior and safety of structure. Results from the elasto-plastic finite element analysis of the welds for a nuclear component, the residual stress distribution after welding. In this study, a finite element technique is developed to simulate the relaxation of the residual stresses due to the mechanical loads of welds.

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An Experimental study on the Viscoelastic Coefficient of Polystyrene (폴리스티렌의 점탄성 계수에 관한 실험적 연구)

  • Yoon, Kyung-Hwan;Yu, Bong-Kun
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.751-754
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    • 2000
  • Stress relaxation experiments were performed to obtain the material properties to be used in the linear viscoelastic study. Master curve of the modulus of polystyrene were obtained by using the time-temperature superposition principle. Because Shyu and Tobolsky's tensile relaxation modulus master curve or Polystyrene material showed very large difference, in-house data were required to calculate the residual stresses in injection-molded products more accurately. Our own experimental data showed that the master curve Shyu's data should be shifted about two orders in material time coordinate.

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Viscoelastic analysis of residual stresses in a unidirectional laminate

  • Lee, Sang Soon;Sohn, Yong Soo
    • Structural Engineering and Mechanics
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    • v.2 no.4
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    • pp.383-393
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    • 1994
  • The residual stress distribution in a unidirectional graphite/epoxy laminate induced during the fabrication process is investigated at the microstress level within the scope of linear viscoelasticity. To estimate the residual stresses, the fabrication process is divided into polymerization phase and cool-down phase, and strength of materials approach is employed. Large residual stresses are not generated during polymerization phase because the relaxation modulus is relatively small due to the relaxation ability at this temperature level. The residual stresses increase remarkably during cool-down process. The magnitude of final residual stress is about 80% of the ultimate strength of the matrix material at room temperature. This suggests that the residual stress can have a significant effect on the performance of composite structure.

Control of Residual Stress in Diamond Film Fabricated by Hot Filament CVD (열 필라멘트 CVD법에 의해서 제작한 다이아몬드 막의 잔류응력제어)

  • 최시경;정대영;최한메
    • Journal of the Korean Ceramic Society
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    • v.32 no.7
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    • pp.793-798
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    • 1995
  • The relaxation of the intrinsic stresses in the diamond films fabricated by the hot filament CVD was studied, and it was confirmed that the tensile intrinsic stresses in the films could be controlled without any degradation in the quality of the diamond films. The tensile intrinsic stresses in the films decreased from 2.97 to 1.42 GPa when the substrate thickness increased from 1 to 10mm. This result showed that the residual stress was affected by the substrate thickness as well as by the interaction between grains. Applying of +50 V between the W filament and the Si substrate during deposition, the tensile intrinsic stress in the film deposited at 0 V was decreased from 2.40 GPa to 0.71 GPa. Such large decrease in the tensile intrinsic stress was due to $\beta$-SiC which acted as a buffer layer for the stress relaxation. However, the application of the large voltage above +200V resulted in the change of quality of the diamond film, and nearly had no effect on relaxation in the tensile intrinsic stress.

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Numerical Analysis on Residual Stress relaxation by mechanical loading (기계적인 하중에 의한 용접부 잔류응력에 이완에 관한 해석)

  • Seo Jung-Won;Goo Byeung-Choon;Lee Dong-Hyeong;Chung Heung-Chai
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.872-877
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    • 2004
  • Welding residual stresses are the main topics of welding research fields. The residual stresses and distortion of structures by welding exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process are caused by tensile and compressive residual stresses in welding material, and this residual stresses can induce fracture and fatigue problems of welding structures. The accurate prediction of residual stress and relaxation due to mechanical loading of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to mechanical loading. The effects of load ratio for static and cyclic loading are evaluated based on analytical results.

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