• Title/Summary/Keyword: Residual effect

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A Study of the Heat Treatment Effect on the Fatigue Crack Growth Behavior in Dissimilar Weld Metal Joints of SA508 Low-Carbon Steel and AISI316 Austenitic Stainless Steel (SA508 저탄소강과 AISI316 오스테나이트강의 이종 용접부 피로균열 성장 거동에 미치는 열처리 영향 연구)

  • Kim, Chung-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.16-21
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    • 2018
  • The effect of heat treatment on the fatigue crack growth behavior in welded joints between the heat-affected zone (HAZ) of SA 508 Cl.3 low-alloy steel and HAZ of AISI 316L stainless steel is investigated. When the crack propagates across SA 508 Cl.3 or AISI 316L SS and HAZ into the weldment, the fatigue crack growth rate (FCGR) in the HAZ region does not change or decrease despite the increase in stress intensity factor ${\Delta}K$. The residual stress at the HAZ region is more compressive than that at the base Δ materials and weldment. The effect of the welding residual stress on the crack growth behavior is determined by performing a residual stress relief heat treatment at $650^{\circ}C$ for 1h and subsequent furnace cooling. The FCG behavior in the HAZ region in the as-welded specimen and the residual stress relief heat-treated specimen is discussed in terms of the welding residual stress.

Traffic-load-induced dynamic stress accumulation in subgrade and subsoil using small scale model tests

  • Tang, Lian Sheng;Chen, Hao Kun;Sun, Yin Lei;Zhang, Qing Hua;Liao, Hua Rong
    • Geomechanics and Engineering
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    • v.16 no.2
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    • pp.113-124
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    • 2018
  • Under repeated loading, the residual stresses within the subgrade and subsoil can accelerate the deformation of the road structures. In this paper, a series of laboratory cyclic loading model tests and small-scale model tests were conducted to investigate the dynamic stress response within soils under different loading conditions. The experimental results showed that a dynamic stress accumulation effect occurred if the soil showed cumulative deformation: (1) the residual stress increased and accumulated with an increasing number of loading cycles, and (2) the residual stress was superimposed on the stress response of the subsequent loading cycles, inducing a greater peak stress response. There are two conditions that must be met for the dynamic stress accumulation effect to occur. A threshold state exists only if the external load exceeds the cyclic threshold stress. Then, the stress accumulation effect occurs. A higher loading frequency results in a higher rate of increase for the residual stress. In addition to the superposition of the increasing residual stress, soil densification might contribute to the increasing peak stress during cyclic loading. An increase in soil stiffness and a decrease in dissipative energy induce a greater stress transmission within the material.

Fire resistance of hybrid fiber reinforced SCC: Effect of use of polyvinyl-alcohol or polypropylene with single and binary steel fiber

  • Kazim Turk;Ceren Kina;Esma Balalan
    • Advances in concrete construction
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    • v.16 no.1
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    • pp.1-20
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    • 2023
  • This study presents the experimental results performed to evaluate the effects of Polyvinyl-alcohol (PVA) and Polypropylene (PP) fibers on the fresh and residual mechanical properties of the hybrid fiber reinforced SCC before and after the exposure of 250℃, 500℃ and 750℃ temperatures. The compressive and splitting tensile strength, modulus of rupture (MOR), ultrasonic pulse velocity (UPV) as well as toughness and weight loss were investigated at different temperatures. PVA and PP fibers were added into SCC mixtures having only macro steel fiber and also having binary hybridization of both macro and micro steel fiber. The results showed that the use of micro steel fiber replaced by macro steel fiber improved the fresh and hardened properties compared to the use of only macro steel fiber. Moreover, it was emphasized that PVA or PP enhanced the residual flexural performance of SCC, generally, while it negatively influenced the workability, weight loss, UPV and the residual strengths with regards to the use of single steel fiber and binary steel fiber hybridization. Compared to the effect of synthetic fibers, PP had slightly more positive effect in the view of workability while PVA enhanced the residual mechanical properties more.

Viscoelastic analysis of residual stresses in a unidirectional laminate

  • Lee, Sang Soon;Sohn, Yong Soo
    • Structural Engineering and Mechanics
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    • v.2 no.4
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    • pp.383-393
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    • 1994
  • The residual stress distribution in a unidirectional graphite/epoxy laminate induced during the fabrication process is investigated at the microstress level within the scope of linear viscoelasticity. To estimate the residual stresses, the fabrication process is divided into polymerization phase and cool-down phase, and strength of materials approach is employed. Large residual stresses are not generated during polymerization phase because the relaxation modulus is relatively small due to the relaxation ability at this temperature level. The residual stresses increase remarkably during cool-down process. The magnitude of final residual stress is about 80% of the ultimate strength of the matrix material at room temperature. This suggests that the residual stress can have a significant effect on the performance of composite structure.

Effect of Residual Stress on Fatigue Crack Growth Rate at Welds of SUS-304 Steel (SUS-304강 용접부의 잔류응력이 피로균열진전속도에 미치는 영향)

  • 이택순;양현태
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.187-193
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    • 1997
  • In the weldmentsm the crack propagation rate is changed due to the residual stress. The crack propagation rate is high in the region with the residual stress. However it shows rhw same behavior with the base metal in the region that does not include the residual stress. The fatigue crack growth rate for the material with residual stresses can be predicted more precisely by using the effective stress ratio. The difference between experimental results and prediction results in the initial stage seems to be due to the redistribution of residual stresses and microstructural change.

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Effect of Residual Stress in Al5083 TIG Weld Region on Fatigue Crack Propagation Behavior (Al5083재 TIG용접부의 잔류응력이 피로균열전파거동에 미치는 효과)

  • Lee, Ouk-Sub;Park, Chan-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.943-951
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    • 1999
  • The welded structure unnecessarily remains residual stress due to the very high heating of local region and lastly cooling. The residual stress sometimes causes fracture initiation of welded structures. In this paper, distribution and magnitude of tensile and compressive residual stresses in the TIG(Tungsten Inert Gas) welded aluminum alloy such as Al5083-H112 are measured by using the hole-drilling method. Furthermore, the effects of residual stresses in the TIG welded aluminum CCT(Center Crack Tension) and SEN(Single Edge Notched) Specimens on the fatigue crack propagation behavior are analyzed. The fatigue cracks initiated at residual stresses region are influnced by tensile and compressive residual stresses. However, the effects are found to be released fast for both cases according to the cyclic loads and extension of crack length.

A Study on Estimation of Residual Stress in Carburized Spur Gears and Its Effect on the Stress Intensity Factor (침탄치차의 잔류응력추정 및 잔류응력을 고려한 응력확대계수에 관한 연구)

  • 류성기
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.30-37
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    • 1997
  • This paper deals with the residual stress of carburized spur gears is calculated being on the assumption that the main cause of residual stress is the volume difference between case and core due to the martensitic transformation in cooling. A formula is proposed to estimated the residual stress from the hardness and the amount of retained austenite. The estimated residual stress is close to the stress measured by X-ray method. The estimated residual stress is applied to the analysis of the fracture mechanics of carburized spur gear teeth. The stress intensity factor due to the residual stress is demonstrated. The stress intensity factor is computed by the influence function method, and it is shown that the factor is decreased by the residual stress in Carburized gear tooth.

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Effect of Thermal Cycle on Strength of Ceramic and Metal Joint (세라믹/금속접합재의 강도에 미치는 열사이클 영향)

  • 박영철;오세욱;김광영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1664-1673
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    • 1994
  • As a fundamental study on effects of thermal-cycles on residual stress of ceramics/metal joints, residual stresses in $Si_3N_4$/SUS304 joint specimens were measured before and single thermal-cycle by X-ray diffraction method and finite element method(FEM). The residual stress was found to increase after single thermal-cycle, which was agreeable with the results of residual stress measurement by X-ray diffraction method and residual stress analysis by finite element method. After the residual stress measurement, 4-point bending tests were performed. The relationship between the bending strength, the thermal-cycle temperature and hold time was examined. The bending strength was found to decrease with the increase of residual stress in linear relation.

Numerical Analysis for Residual Stress Relaxation of Weld Zone (용접부 잔류응력의 이완에 관한 해석)

  • Seo, Jung-Won;Goo, Byung-Chun;Lee, Dong-Hyeong;Jung, Hong-Che
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.43-48
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    • 2003
  • The problem of welding stresses and fatigue behavior is the main concerns of welding research fields. The residual stresses and distortion of structures by welding is exert negative effect on the safety of mechanical structures. That is, expansion of material by high temperature and distortion by cooling during welding process is caused of tensile and compressive residual stresses on welding material, and this residual stresses reduce fracture and fatigue strength of welding structures. The accurate prediction of residual stress and relaxation due to loading and post weld heat treatment of weld zone is very important to improve the quality of weldment. In this study, a finite element modeling technique is developed to simulate the relaxation of residual stresses due to loading and post weld heat treatment of weld zone. The accuracy of finite element models is evaluated based on experimental results and the results of the analytical solution.

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Effect of Residual Stress on Fatigue Characteristics at the Welds of Stainless Steel (스테인리스강 용접부의 잔류응력이 피로특성에 미치는 영향)

  • 권종완;양현태
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.110-117
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    • 2001
  • In the weldments, the crack propagation rate is changed due to the residual stress. The crack propagation rate is high in the region with the residual stress. However it shows the same behavior with the base metal in the region that does not include the residual stress. The fatigue crack growth rate for the material with residual stresses can be predicted more precisely by using the effective stress ratio. The difference between experimental results and prediction results seems to be due to the redistribution of the residual stresses and microstructural change.

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