• Title/Summary/Keyword: Residual effect

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Effect of Normal Operating Condition Analysis Method for Weld Residual Stress of CRDM Nozzle in Reactor Pressure Vessel (원전 정상가동조건 적용 방식이 원자로 압력용기 상부헤드 관통 노즐의 용접 잔류응력에 미치는 영향)

  • Nam, Hyun Suk;Bae, Hong Yeol;Oh, Chang Young;Kim, Ji Soo;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1159-1168
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    • 2013
  • In pressurized water nuclear reactors (PWRs), the reactor pressure vessel (RPV) upper head contains penetration nozzles that use a control rod drive mechanism (CRDM). The penetration nozzle uses J-groove weld geometry. Recently, the occurrence of cracking in alloy 600 CRDM penetration nozzle has increased. This is attributable to primary water stress corrosion cracking (PWSCC). PWSCC is known to be susceptible to the welding residual stress and operational stress. Generally, the tensile residual stress is the main factor contributing to crack growth. Therefore, this study investigates the effect on weld residual stress through different analysis methods for normal operating conditions using finite element analysis. In addition, this study also considers the effect of repeated normal operating condition cycles on the weld residual stress. Based on the analysis result, this paper presents a normal operating condition analysis method.

Effects of Residual Phosphorus Content on color Reversion and Storage Stability of Corn Germ Oil (잔류 인함량이 옥배유의 변색및 저장안정성에 미치는 영향)

  • 김종승;이근보;이미숙
    • Journal of Food Hygiene and Safety
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    • v.12 no.2
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    • pp.107-110
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    • 1997
  • To examine the effects of residual phosphorus content on color reversion and storage stability of corn germ oil, the changes of Lovibond total color and stability of oxidation were determined according to the different storage periods at room and incubating temperature, respectively. The residual phosphorus content and storage temperature had the synergistic effect on color reversion during short time storage. The extent of color change was the greatest when oils were stored for 1.0∼1.5 years at room temperature and thereafter gradually tended to reverse color reversion. It is supposed that the double bonds of carotenoids in oils were oxidized and then turned to the volatiles such as epoxide, ionone, and etc. In contrast, the residual phosphorus content increased oxidation stability of oils. The residual phosphorus content was closely correlated with the color reversion and storage stability, respectively.

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Prediction of Dimensional Instability Resulting from Layer Removal of an Internally Stressed Orthotropic Composite Cylinder

  • Shin, Shang-Hyon
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.757-761
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    • 2002
  • When a layer of cylindrical composite component containing an axisymmetric residual stress state is removed from the inner or outer surface, the dimension of the remaining material changes to balance internal forces. Therefore, in order to machine cylindrical composite components within tolerances, it is important to know dimensional changes caused by residual stress redistribution in the body. In this study, analytical solutions for dimensional changes and the redistribution of residual stresses due to the layer removal from a residually stressed cylindrically orthotropic cylinder were developed. The cylinder was assumed to have axisymmetric radial, tangential and axial residual stresses. The result of this study is useful in cases where the initial residual stress distribution in the component has been measured by a non-destructive technique such as neutron diffraction with no information on the effect of layer removal operation on the dimensional changes.

Residual Stress of the Lower Control Arm Subjected to Cyclic Loading (변동하중을 받는 Lower Control Arm의 잔류응력 변화)

  • Kim Gi-Hoon;Kang Woo-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.602-608
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    • 2006
  • Vehicle components such as lower control arm are usually affected by heat during the welding process. As a result, residual stress is generated, which has much effect on mechanical performances such as crashworthiness and durability. In this study, the residual stress in lower control arm has been measured by the x-ray diffraction method and been analyzed by finite element methods. Heat transfer during seam weld process has been calculated and used in calculating thermal deformation with temperature dependent material properties. High residual stress has been found at vertical wall both by measurement and simulation. The simulation also showed the residual stress re-distribution when the component is subjected to cyclic loading condition.

Thickness Effects of Coupling Agent on Residual Bending Stress in $Polyimide/SiO_2$ Joints ($Polyimide/SiO_2$ 접합체에서 잔류굽힘응력에 미치는 Coupling Agent 두께의 영향)

  • Kong, Do-Il;Park, Chan-Eon;Hong, Seung-Taek;Yang, Hoon-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1085-1093
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    • 1999
  • Thickness effects of coupling agent on residual bending stress were investigated in $Polyimide/SiO_2$ joints during thermal cycling. Thickness and peel strength of $\gamma$-APS coupling agent were measured and correlated with solution concentration and residual bending stress. The variation of residual bending stress with temperature was also measured for various thicknesses of the coupling agent. Finite element results were compared with experimental data for residual bending stress in $Polyimide/SiO_2$ joints.

Sensitivity Analyses of Finite Element Method for Estimating Residual Stress of Dissimilar Metal Multi-Pass Weldment in Nuclear Power Plant (원전 이종 금속 다층 용접부 잔류응력 예측을 위한 유한요소 변수 민감도 해석)

  • Song, Tae-Kwang;Bae, Hong-Yeol;Kim, Yun-Jae;Lee, Kyoung-Soo;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.9
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    • pp.770-781
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    • 2008
  • In nuclear power plants, ferritic low alloy steel components were connected with austenitic stainless steel piping system through alloy 82/182 butt weld. There have been incidents recently where cracking has been observed in the dissimilar metal weld. Alloy 82/182 is susceptible to primary water stress corrosion cracking. Weld-induced residual stress is main factor for crack growth. Therefore exact estimation of residual stress is important for reliable operating. This paper presents residual stress computation performed by 6" safety & relief nozzle. Based on 2 dimensional and 3 dimensional finite element analyses, effect of welding variables on residual stress variation is estimated for sensitivity analysis.

The Effect of W Particle Volume Percent on the Residual Stress of W Heavy Alloy (텅스텐계 중합금에서 텅스텐 입자의 부피비가 잔류응력에 미치는 영향)

  • 송홍섭
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.52-59
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    • 1994
  • Since the coefficient of thermal expansion (CTE) of matrix phase is larger about 4 times than that of W particle in tungsten heavy alloy, the thermal stresses due to the CTE difference between the two phases are induced in the alloy during heating and cooling processes. In the present study, a series of W heavy alloy containing various W particle volumes of 0 to 90% is made to investigate the residual stress taking place during cooling process. The CTE and residual stress of the series of alloy are measured by dilatometer and X-ray diffractometer. The residual stress of W particle is in compressive stress irrespective of W particle vol% and tends to increase with decreasing W particle vol% while that of the matrix phase is in tensile stress. The measured residual stress of W particle is about a third of calculated thermal stress. The influence of W particle vol% on the residual stress of W heavy alloy is discussed in terms of the deformation behaviors of W particle and matrix phase.

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Residual Stress Analysis for Repair Welding in Dissimilar Metal Weld (보수용접에 따른 이종금속 용접부의 잔류응력 해석)

  • Lee, Seung-Gun;Jin, Tae-Eun;Kang, Sung-Sik;Kwon, Dong-Il
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.32-37
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    • 2009
  • Alloy 600 and Alloy 82/182 materials have been used widely in PWR plants. But these materials are known to be susceptible to PWSCC(Primary Water Stress Corrosion Cracking). Recently, there have been several PWSCC events in major components due to repair welding, because repair welding in the dissimilar metal welds during the construction increases residual stress significantly on the inner surface of welds. In this paper, various residual stress analyses for repair welding were performed using FEM to check the effect of repair welding on residual stress distributions in PZR safety/relief nozzle. The results indicate that for inside surface repair welding, high tensile residual stress is developed on the inside surface of the nozzles.

A Study on the Prediction of Welded Residual Stresses using Neural Network (신경회로망을 이용한 용접잔류응력 예측에 관한 연구)

  • 차용훈;김일수;김하식;이연신;김덕중;성백섭;서준열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.89-95
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    • 2000
  • In order to achieve effective prediction of residual stresses, the series experiment were carried out and the residual stresses were measured using the backgpropagation algorithm from the neural network and the sectional method. Using the experimental results, the optimal control algorithms using a neural network should be developed in order to reduce the effect of the external disturbances on residual stresses during GMA welding processes. The results obtained from the comparison between the measured and calculated results, showed that the neural network based on backpropagation algorithm can be sued in order to control weld quality. This system can not only help to understand the interaction between the process parameters and residual stress, but also, improve the quantity control for welded structures. The development of the system is goal in this study.

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Residual displacement estimation of simple structures considering soil structure interaction

  • Aydemir, Muberra Eser;Aydemir, Cem
    • Earthquakes and Structures
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    • v.16 no.1
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    • pp.69-82
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    • 2019
  • As the residual displacement and/or drift demands are commonly used for seismic assessment of buildings, the estimation of these values play a very critical role through earthquake design philosophy. The residual displacement estimation of fixed base structures has been the topic of numerous researches up to now, but the effect of soil flexibility is almost always omitted. In this study, residual displacement demands are investigated for SDOF systems with period range of 0.1-3.0 s for near-field and far-field ground motions for both fixed and interacting cases. The elastoplastic model is used to represent non-degrading structures. Based on time history analyses, a new simple yet effective equation is proposed for residual displacement demand of any system whether fixed base or interacting as a function of structural period, lateral strength ratio and spectral displacement.