• 한국해양공학회지
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• 제16권5호
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• pp.73-79
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• 2002

In this paper, the effect of the compressive residual stresses was obtained at the test conditions of the higher temperature than the ambient temperature. The examination was performed with the CT specimen result of the material(JISG SUP9) which is being commonly used for the marine engine parts and the ocean structures. As a result, the test conditions at the higher temperature were acquired considering the peak values of the compressive residual stresses of the specimens and the effect on the fatigue crack propagation speed da／dN in stage II and the threshold stress intensity factor range Δth in stage I. Also the material constant C and the fatigue crack propagation index m in the formula of Paris Law da／dN＝C (ΔK)$^{m}$ were suggested to estimate the dependence on the test temperature.

• 한국해양공학회지
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• 제17권3호
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• pp.39-45
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• 2003

Shot peening is an effective method of improving the fatigue strength of components and structures. The compressive residual stress produced by surface plastic deformation with shot peening is usually regarded as the major factor in increasing fatigue strength. In this study, the influence of shot peening on corrosion was investigated. Spring steel immersed in $3.5\%$ NaCl prior was used to evaluate the effect of shot peening on fatigue properties. The immersion test was performed on the five kinds of specimens with shot peened and unpeened. The distributions of residual stresses of shot peened spring steels were measured in an X-ray diffraction apparatus, using the two-point method. Corrosion potential, polarization curve, residual stress, etc. were investigated, based on the experimental results. From test results, the effect of shot peening on the corrosion was evaluated.

• 한국정밀공학회지
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• 제14권6호
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• pp.135-141
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• 1997

Low velocity impact test and compressive residual strength test after impact were performed by using Hercules AS4/3501-6[45/0/-45/90]$_{2s}$ laminated plate to investigate the low velocity impact damage behavior and the post-impact strength degradation on orthotropic composite laminate plate. Due to the lateral impact losd, the load path showed "" shape according to the laminate central deflection. Damage in a laminate occurs by inclined matrix crack at the damage initiation load stage and vertical matrix crack, occurs on the outer surface. Evaluating the compressive residual strength after the low velocty impact test, it could be found that there is a transient range where the compressive residual strength drop suddenly in the initial damage which is in the matrix crack range and the initial delamination area. is in the matrix crack range and the initial delamination area.

• 대한기계학회논문집A
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• 제40권3호
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• pp.281-288
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• 2016

복합재는 재료 불균질성에 의해 고속 충돌 시 방호성능 자료가 산포한다. 본 연구에서는 다수의 충돌시험으로 복합판재 잔류속도 산포를 확보하고 수치해석으로 예측하는 방법을 정립하였다. 먼저 10개의 동일 시편으로 인장시험을 수행하여 파단변형률 산포를 얻었다. 같은 재료로 제작된 4ply([0/90]s)와 8ply([0/90/0/90]s) GFRP(Glass Fiber Reinforced Plastic) 복합판재에 FSP(Fragment Simulating Projectile) 고속 충돌시험을 동일 조건에서 다수 수행하여 잔류속도 산포를 얻었다. 인장시험에서 얻어진 파단 변형률 분포를 이용하여 수치해석을 수행하였다. 충돌속도는 4ply와 8ply 각각 411.7m/s와 592.5m/s이다. 시험 결과와 비교하여 적절한 잔류속도의 산포를 예측할 수 있었다. 추가적으로 복합판재의 경우 Solid요소 대비 Layered Solid요소로 모델링하면 계산시간이 감소되었다.

• 열처리공학회지
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• 제21권1호
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• pp.10-19
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• 2008

To investigate the effect of ultrasonic nano-crystalline surface modification (UNSM) treatment on rolling contact fatigue and residual stress properties of bearing steels, this paper carried out a rolling contact fatigue test, measured residual stress and retained austenite, performed a wear test, observed microstructure, measured micro hardness, and analyzed surface topology. After the UNSM treatment, it was found that the surface became minute by over $100{\mu}m$. The micro surface hardness was changed from Hv730~740 of base material to Hv850~880 with about 20% improvement, and hardening depth was about 1.3 mm. The compressive residual stress was measured as high as -700~-900 MPa, and the quantity of retained austenite was reduced to 27% from 34%. The polymet RCF-6 ball type rolling contact fatigue test showed over 4 times longer fatigue lifetime after the UNSM treatment under 551 kgf load and 8,000 rpm. In addition, this paper observed the samples, which went through the rolling contact fatigue test, with OM and SEM, and it was found that the samples had a spalling phenomenon (the race way is decentralized) after the UNSM treatment. However, before the treatment, the samples had excessive spalling and complete exploration. Comparison of the test samples before and after the UNSM treatment showed a big difference in the fatigue lifetime, which seems to result from the complicated effects of micro particles, compressive residual stress, retained austenite, and surface topology.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.230-233
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• 2006

In this study, the effects of residual stress induced by plastic injection molding process on the tensile behavior of plastic tensile test specimen were investigated. To manufacture plastic tensile test specimens, an injection mold based on the international standard system was designed and made. Cavity pressure and temperature sensors were installed inside of the presented mold to monitor pressure and temperature values during the cycle of injection molding. Injection molding simulation was performed with the same condition of experiment and linear structural tensile analysis was also performed with the initial condition of the residual stress. It was shown that the residual stress induced by injection molding has an effect on the experiment of tensile test and linear structural tensile simulation.

• Journal of Mechanical Science and Technology
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• 제15권7호
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• pp.823-830
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• 2001

The single fiber pull-out technique has been commonly used to characterize the mechanical behavior of fiber/matrix interface in fiber reinforced composite materials. In this study, an improved analysis considering the effect of thermal residual stresses in both radial and axial directions is developed for the single fiber pull-out test. It is found to have the pronounced effects on the stress transfer properties across the interface and the interfacial debonding behavior.

• 대한전기학회논문지:전기물성ㆍ응용부문C
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• 제49권6호
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• pp.354-359
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• 2000

A new method of measuring residual stress in micromachined film is proposed. An estimation of residual stress is performed by using least squares fit with an appropriate deflection modeling. an exact value of residual stress is obtained without any of the ambiguities that exist in conventional buckling method, and a good approximation is also obtained by using a few data points. Therefore, the test structures area could be greatly decreased by using this method. The measurement can be done more easily and simply without any actuation or any specific measuring equipment. The structure and fabrication processes described in this paper are simple and widely used in surface micromachining. In addition, in-situ measurement is available by using the proposed method when the test structure and the measurement structure are fabricated on a wafer simultaneously.

• 한국정밀공학회지
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• 제27권4호
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• pp.79-86
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• 2010

Mechanical structures with power sources experience repeated force produced by motors. In result, the life of the pipes reduces and ultimately, the pipes collapse. Such pipes are formed into several shapes and particularly, the U-shape pipe is damaged frequently. In most cases, the U-shape pipe is made with a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the fracture behavior of the pipe and induces the change of the stress ratio (min. stress/Max. stress = R). For this reason, residual stress has to be evaluated. In this paper, the residual stress of a U-shaped pipe was evaluated by FEM analysis. In addition, fatigue tests of the U-shaped pipe were performed by using a uniaxial fatigue testing machine. The results of the fatigue test were modified with the results of FEM (Finite Element Method) analysis for residual stress. The modified fatigue test results of the U-shaped pipe were compared with those of a straight pipe.

• 대한기계학회논문집A
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• 제33권1호
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• pp.72-81
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• 2009

This paper provides simulational round robin test results for welding residual stress prediction of safety/relief nozzle. To quantify the welding variables and define the recommendation for prediction and determination of welding residual stress, 6 partners in 5 institutes participated in round robin test. It is concluded that compressive axial and hoop residual stress occurs in dissimilar metal weld and pre-existing residual stress distribution in dissimilar metal weld was affected by similar metal weld due to short length of safe end. Although the reason for the deviation among the results was not pursued further, the effect of several key elements of FE analyses on welding residual stress was investigated in this paper.