• 제목/요약/키워드: Residual Test

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취성재의 손상후 잔류강도 평가 (Evaluation of Residual Strength in Damaged Brittle Materials)

  • 오상엽;신형섭;서창민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.137-142
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    • 2001
  • In structural applications, brittle materials such as soda-lime glasses and ceramics are often subjected to multiaxial stress. Brittle materials with crack or damaged by foreign object impacts are abruptly fractured from cracks, because of their properities of very high strength and low fracture toughness. But in most cases, the residual strength has been derived from tests under uniaxial stress such as a 4-point bend test. The strengths under multiaxial stresses might be different from the strength. In comparable tests, the residual strength under biaxial stress state by the ball-on-ring test was greater than that under the uniaxial one by the 4-point bend test. In the case that crack having 90deg. to loading direction, the ratio of biaxial to uniaxial flexure strength was 1.12. At a different crack angle to loading direction when it was evaluated by the 4-point bend test, the residual strength was different and the ratio of 45deg. to 90deg. was 1.16.

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회전접촉에 의해 발생하는 Subsurface Zone의 잔류응력에 관한 해석 (An Analysis on the Residual Stress of Subsurface Zone due to Rolling Contact)

  • 강계명;김선진
    • 한국재료학회지
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    • 제3권1호
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    • pp.58-64
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    • 1993
  • 고탄소 Dr-Ti 합금강의 회전접촉 피로마모실험에서 실험조건에 따라 다르게 변화하는 subsurface zone의 가공경와의 정도를 잔류응력의 분포로서 조사하였다. 시험전 표면잔류응력은 마모특성에 영향을 주지 못하였고, 접촉응력과 회전속도가 증가할수록 표면 잔류응력은 감소하여 갔으나 subsurface zone내의 최대압축잔류응력은 증가하였고, 그의 포화깊이는 깊었다. 이들 실험결과와 이론적 전단응력의 분포와의 관계에 관하여 검토하였다.

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X선회절에 의한 베어링강의 경도측정에 대한 고찰 (Discussion on Hardness Measuring of Bearing Steel by X-ray Diffraction)

  • 이한영
    • Tribology and Lubricants
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    • 제18권3호
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    • pp.187-193
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    • 2002
  • The half-value breadth off-ray diffraction profile line is generally used for a factor in nondestructive hardness measuring method of steel. In this paper, the problem in using the half-value breadth for the hardness measuring method is evaluated in strain hardened steel. And new hardness measuring method using residual stress is proposed X-ray diffraction test after rolling contact fatigue test of ball bearing with inner race of various hardness are carried out to measure the distribution of residual stress and half-value breadth from surface. The result of this study shows that there is little correlation between half-value breadth and hardness in the higher strength region and in the region increasing the hardness by strain hardening. But the magnitude of residual stress on/under race after rolling contact fatigue test becomes clearly to be correlative with hardness. Thus, it is concluded that the hardness of strain hardened steel can be estimated by this relationship between residual stress and hardness.

단락 전류 왜형방지를 위한 변압기 잔류자속제어 (Controlling the Residual Flux in Transformer to Prevent the Distortion of Short-circuit Current)

  • 오승렬;박지훈;박종화
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 추계학술대회 논문집 전력기술부문
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    • pp.237-239
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    • 2006
  • The residual flux(${\psi}_r$) in transformer's iron cores cause the distortion of short-circuit current occasionally. And some considerable distortion effect on the validation of test results. To prevent this situation, there needs some suitable control of residual flux through the pretest. This paper deals with the how to control the residual flux in pretest and the comparison between the two test results which were obtained by different test method.

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Steel Cord 선재의 판류응력 평가 및 완화에 관한 연구 (The Evaluation and Relaxation of Residual Stress of Steel Cord)

  • 이상곤;황원호;김병민;배철민;이충열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.191-194
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    • 2006
  • Recently the quality improvement of the steel cord product is demanded by the tire market. After wire drawing process, produced residual stresses have a harmful effect on the durability of the wire and become the cause which decreases the quality of the product. Therefore, to improve the quality of the steel cord product, the research regarding the method of residual stress relaxation is necessary. To evaluate the quality of the drawn wire, it is important to measure the residual stress, because the residual stress decides a variety of the quality level which is demanded in the drawn wire. This study proposed a residual stress relaxation method in the drawn wire using FE analysis. The validity of the analysis results was verified by nanoindentation test.

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풍화토-그라우트 인터페이스 전단 거동 특성에 대한 실험적 연구 (Experimental Study on the Residual Soil-Grout Interface-shearing Behavior )

  • 신규범;정충기;김인현;조범희
    • 한국지반공학회논문집
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    • 제39권4호
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    • pp.19-29
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    • 2023
  • 본 연구에는 지반-그라우트 인터페이스 거동을 평가하기 위한 직접전단시험 장비를 제작하였으며, 제작된 시험 장비를 통해 풍화토, 풍화토-그라우트 두 종류의 시료에 대해 직접전단시험을 수행하였다. 전단응력-슬립 곡선 평가 결과 풍화토-그라우트의 잔류 전단 강도는 단일 풍화토의 잔류 전단 강도와 유사한 값을 나타냈으며, 풍화토-그라우트 인터페이스의 한계 상태 거동은 풍화토에 의해 결정된다는 것을 확인했다. 그러나, 최대 전단 강도의 경우 풍화토-그라우트 인터페이스에서 매우 크게 증가하는 것으로 나타났다. 최대 전단 강도의 증가율은 느슨한 지반에서 더 크게 발생하는 것으로 나타났으며, 이는 풍화토 입자와 그라우트 입자가 섞여 있는 인터페이스 레이어의 두께가 증가했기 때문으로 보인다.

Local compression에 의한 CTOD 시편내의 용접잔류응력 재분포 (Redistributions of Welding Residual Stress for CTOD Specimen by Local Compression)

  • 주성민;윤병현;장웅성;방한서;방희선;노찬승
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.31-35
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    • 2009
  • When conducting CTOD test, especially in thick welded steel plate, fatigue pre-cracking occasionally failed to satisfy the requirements of standards thus making the test result invalid. Internally accumulated residual stress of test piece has been thought as one of the main reasons. The propagation of fatigue crack, started from the tip of machined notch, which might have propagated irregularly due to residual stress field. To overcome this kind of difficulty three methods to modify the residual stress are suggested in standard i.e. local compression, reverse bending and stepwise high-R ratio method. In this paper not only multi pass welding but also local pre-compressing process of thick steel plate has been simulated using finite element method for clarifying variation of internal welding residual stress. The simulated results show that welding residual stress is compressive in the middle section of the model and it is predominantly increased after machining the specimen. Comparing as-welded state all component of the welding residual stress changing to compressive in the tip of machine notch whereas residual stress of the outer area remain as tensile condition relatively. Analysis results also show that this irregular residual stress distribution is improved to be more uniformly by applying local compression.

두꺼운 복합재 원통의 잔류응력 측정방법 (Measurement Method of Residual Stresses in Thick Composite Cylinders)

  • 김종운;박동창;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.245-248
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    • 2005
  • During manufacturing thick composite cylinders, large thermal residual stresses are developed and induce catastrophic interlaminar failures. Since the residual stresses are dependent on many process parameters, such as temperature distribution during cure, cure shrinkage, winding tension, and migration of fibers, calculation of the residual stresses is very difficult. Therefore a radial-cut method have been used to measure the residual stresses in the composite cylinders. But the conventional radial-cut method needs to know numerous material properties which are not only troublesome to obtain but also vary with change of fiber arrangement during consolidation. In this paper, a new radial-cut method with cut-cylinder-bending test was proposed and the measured residual stresses were compared with calculated thermal residual stresses. It was found that the new radial-cut method which does not need to know any of material properties gave better estimation of residual stresses regardless of radial variation of material properties. Additionally, interlaminar tensile strength could be obtained by the cut-cylinder-bending test.

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RESIDUAL STRESS MEASUREMENT ON THE BUTT-WELDED AREA BY ELECTRONIC SPECKLE PATTERN INTERFEROMETRY

  • KIM, KYEONGSUK;CHOI, TAEHO;NA, MAN GYUN;JUNG, HYUNCHUL
    • Nuclear Engineering and Technology
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    • 제47권1호
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    • pp.115-125
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    • 2015
  • Background: Residual stress always exists on any kind of welded area. This residual stress can cause the welded material to crack or fracture. For many years, the hole-drilling method has been widely used for measuring residual stress. However, this method is destructive. Nowadays, electronic speckle pattern interferometry (ESPI) can be used to measure residual stress with or without the hole-drilling method. ESPI is an optical nondestructive testing methods that use the speckle effect. Mechanical properties can be measured by calculation of the phase difference by the variation of temperature, pressure, or loading force. Methods: In this paper, the residual stress on the butt-welded area is measured by using ESPI with a suggested numerical calculation. Two types of specimens are prepared. Type I is made of pure base metal part and type II has a welded part at the center. These specimens are tensile tested with a material test system. At the same time, the ESPI system was applied to this test. Results: From the results of ESPI, the elastic modulus and the residual stress around the welded area can be calculated and estimated. Conclusion: With this result, it is confirmed that the residual stress on the welded area can be measured with high precision by ESPI.

외부하중에 의한 용접 체결부의 잔류응력 이완 특성 해석에 관한 연구 (Analysis of Residual Stress Relaxation in Welded Joints due to External Loads)

  • 장창두;송하철;조영천
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.167-170
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    • 2003
  • Thermal elastic-plastic analysis was performed to assess the initial residual stress distribution of welded joints considering temperature dependent material properties. The test model was the idealized boxing fillet specimen, frequently appeared in the joints of longitudinal and transverse members of ship structure. Residual stress relaxations due to external loads were analyzed by subsequent elastic-plastic analysis considering loading and unloading steps, and the characteristics of residual stress relaxations were discussed with the levels of external loads. Additionally, to define the fatigue life of crack initiation and propagation, the S-N data for each crack length were appraised.

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