• 대한기계학회논문집A
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• 제38권2호
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• pp.177-184
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• 2014

본 논문에서는 보수용접부 폭 변화에 따른 이종금속 맞대기 용접부(Dissimilar metal butt weld) 용접잔류응력의 분포 및 동종금속용접/기계적 하중에 의한 재분배 거동을 평가하였다. 이를 위해 5가지 다른 보수용접부 폭을 고려한 상세 2차원 유한요소 열해석 및 응력해석을 수행하였다. 유한요소해석 결과를 바탕으로 보수용접에 의한 용접잔류응력 분포를 평가하였으며, 동종금속용접 및 기계적 하중에 의한 응력 재분배 특성을 평가하였다. 보수용접에 의해 배관 내면에서는 큰 인장 용접잔류응력이 축방향과 원주방향에 대해 발생하는 것으로 나타났으며 보수용접부 폭이 특정값 이상이 되면 용접잔류응력 분포가 변하는 것으로 나타났다. 그러나 동종금속용접과 기계적 하중을 고려하면 인장잔류응력값이 크게 감소하였으며 그 경향은 보수용접부 폭에 무관한 것으로 나타났다.

• 한국산학기술학회논문지
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• 제14권5호
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• pp.2092-2099
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• 2013

현재 광디스크 드라이브는 오랜 기간 지속된 산업계의 데이터 전송률 경쟁을 통하여 10,000 rpm 이상의 고속으로 구동되고 있다. 고속 구동은 필연적으로 시스템의 진동을 유발하여 픽업의 데이터 읽기/쓰기 서보 제어에 외란을 야기하는데, 통상 진동외란은 방진고무를 통한 진동의 절연 및 서보 제어의 강인성 개선을 통해 해결되고 있다. 본 연구에서는 산업계에서 일상으로 이루어지는 광디스크 드라이브 시스템의 동특성 개선에서 한걸음 더 나아가 광디스크의 동특성을 개선하는데 주목하였다. 이를 위하여 사출성형 공정해석을 수행하여 공정 조건(유량, 사출온도)이 잔류응력에 미치는 영향을 조사하였고, 이 잔류응력의 변화가 광디스크의 진동 모드 및 임계속도 즉, 동특성에 미치는 영향을 모달해석을 통해 살펴보았다. 이러한 일련의 과정을 통해 사출성형 시 발생하는 광디스크의 잔류응력을 제어하여 광디스크의 임계속도를 잔류응력이 없는 경우 대비 약 14.4% 높일 수 있음을 확인하였다.

• 한국압력기기공학회 논문집
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• 제7권4호
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• pp.51-56
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• 2011

Steam generator is one of the main equipments that affect safety and long term operation in nuclear power plants. Fluid flows inside and outside of the steam generator tubes and induces vibration. To prevent the vibration the tubes are supported by AVB (anti vibration bar). When the steam generator tube contact to AVB, it is damaged by the accumulation of wear and corrosion. Therefore studies are required to determine the effects of the gap between the steam generator tube and AVB. In order to obtain the stress and the displacement distributions of the steam generator tube, three dimensional finite element analyses were performed by using the commercial program ANSYS. Using the calculated the stress and the displacement distributions, the static residual strength of the steam generator tube can be evaluated. The results show that the stress and displacement of the steam generator tube increase significantly compared with the results from a zero-gap model.

• Structural Engineering and Mechanics
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• 제45권4호
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• pp.471-494
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• 2013

In this paper, identification of isotropic and orthotropic linear elastic material constitutive parameters has been demonstrated by a FEA-free energy-based inverse analysis method. An important feature of the proposed method is that it requires no finite element (FE) simulation of the tested material. Full-field displacements calculated using digital image correlation (DIC) are used to compute DIC stress fields enforcing the equilibrium condition and DIC strain fields using interpolation functions. Boundary tractions and displacements are implicitly recast into an objective function that measures the energy residual of external work and internal elastic strain energy. The energy conservation principle states that the residual should be zero, and so minimizing this objective function inversely identifies the constitutive parameters. Synthetic data from simulated testing of isotropic materials and orthotropic composite materials under 2D plane stress conditions are used for verification of the proposed method. When identifying the constitutive parameters, it is beneficial to apply loadings in multiple directions, and in ways that create non-uniform stress distributions. The sensitivity of the parameter identification method to noise in both the measured full-field DIC displacements and loadings has been investigated.

• Architectural research
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• 제10권2호
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• pp.37-42
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• 2008

This study is to get the proper evaluation of the residual property of reinforced concrete beam exposed to fire. This study focused on the strength resistance and analytical evaluation of RC members exposed high temperature. And this study is the basis analytical research to conduct the other studies. To analysis by the finite element method, the Total-RC program was used to analysis it and the Total-Temp program was also used to analysis the temperature distributions at the section. All of results were compared with the pre-existing experimental data of simple supported beam. Using it, the parameters influencing the structural capacity of the high temperature-damaged RC members and residual strength estimation are investigated. The temperature distribution and the structural capacity at the section are calculated in this step. An application of this method is compared with the heating test result and residual property test for simple supported beam which is subjected to ISO 834 test fire. The results of this study are as follows; 1) The loads-displacement relationship of RC beam, considering initial thermal stress of cross section and heat transfer analysis are estimated comparing analytical value with pre-existing experimental results. 2) by the heating time (0, 1, 2 hours), the results of analysis with parameters show that the load capacity exposing at fire is affected.

• Tribology and Lubricants
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• 제37권6호
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• pp.240-245
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• 2021

Ceramic coatings with high hardness and excellent chemical stability have been successfully applied to various machine elements, tools, and implants. However, in the case of monolayer coating on soft substrates, a high-stress concentration at the interface between the coating and the substrate causes delamination of the coating layer. Recently, to overcome this problem, multilayer coatings with a metal layer with a low modulus of elasticity added between the ceramic and the substrate have been widely applied. This study presents the third part of a recent study and focuses on the effect of the number of coating layers on the Brinell hardness of multilayered coating with TiN/Ti, following the two previous studies on a new Brinell hardness test method for a coated surface and on the influence of substrate and coating thickness. Indentation analyses are performed using finite element analysis software, von Mises stress and equivalent plastic strain distributions, load-displacement curves, and residual indentation shapes are presented. The number of TiN/Ti layers considerably affect the stress distributions and indentation shapes. Moreover, the greater the number of TiN/Ti layers, the higher is the Brinell hardness. The stress and plastic strain distributions confirm that the multilayer coatings improve the wear resistance. The results are expected to be used to design and evaluate various coating systems, and additional study is required.

• 한국추진공학회지
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• 제2권1호
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• pp.31-40
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• 1998

고강도 알루미늄 대형 링롤재의 급냉 및 요소제거 후 발생하는 잔류응력을 2차원 및 3차원 유한요소 해석하였고, 3단계 절단법에 의해 측정된 변형율과 ABAQUS의 요소제거 기능을 이용한 해석값을 직접 비교하였다. 급냉후 잔류응력 해석결과는 2단 과시효후 측정값과 비슷한 경향을 보였으나 그 절대값의 차이가 크게 나타났다. 이는 링 시편의 높이가 작아 측정값이 부정확하였기 때문이며, 링의 높이를 증가시켜 높이방향으로 균일한 응력분포를 갖도록 하면 그 차이가 감소될 것으로 판단된다. 잔류응력을 측정하는 3단계 절단 과정을 모사한 3차원 해석결과와 측정된 변형율을 직접 비교함으로써 실험과 해석의 정확성을 향상시킬 수 있도록 하였다. 이로부터 잔류응력이 내재하고 형상이 복잡한 대형 알루미늄 구조물의 기계가 공에 의한 변형을 정확히 예측할 수 있는 기반을 마련하였다.

• 한국강구조학회 논문집
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• 제18권6호
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• pp.687-696
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• 2006

본 논문에서는 공간 뼈대구조의 탄-소성 후좌굴 강도를 파악하기 위한 효율적인 수치해석 기법을 개발하고, 매개변수해석을 통하여 보-기둥 및 뼈대구조물의 비탄성 후좌굴 거동을 분석하였다. 외력의 증가에 따라 점진적인 강도감소효과를 효율적으로 고려하는 개선된 소성힌지 해석법을 적용하여 문헌에서 제시된 다양한 잔류응력 분포 형태에 따른 뼈대구조물의 탄-소성 해석을 수행하였다. 요소의 소성화 진행정도를 나타내는 파라미터들을 도입하고 등가단면력 및 요소분할에 따른 매개변수해석을 수행하여 그 결과를 문헌에서 제시된 소성영역해석, 쉘요소를 이용한 정밀해석 그리고 실험결과와 비교하여 뼈대구조물 극한강도를 평가하였다.

• Journal of Welding and Joining
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• 제30권5호
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• pp.57-63
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• 2012

The purpose of this study is to evaluate the welding distortion of the circular type lap joint in STS304L of 0.7mm thickness by using FEA. In order to do it, a heat input model for GTA welding process with non-consumable electrode was established through comparing the molten pool shapes and temperature distributions obtained by both FEA and experiment. With the heat input model, the welding distortion of the circular type lap joint was evaluated by 3-D FEA. From FEA results, it was found that 3-D FEA with proper heat input model can be used for the evaluation of the excessive distortion of the circular type lap joint of STS304L thin plate. In addition, the root cause of the excessive distortion in the weld was also identified as the excessive compressive residual stress in the tangential direction of the weld.

• Journal of Mechanical Science and Technology
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• 제14권9호
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• pp.935-946
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• 2000

Elastic-plastic stress analysis has been performed to evaluate the fatigue life of an autofrettaged pressure vessel containing cross-bores subjected to pulsating internal pressure of 200 MPa. Finite element analyses were used to calculate the residual and operating stress distributions of the pressure vessel due to the autofrettage process and pulsating internal pressure, respectively. Theoretical stress concentration factors of 3.06, 2.58, and 2.64 were obtained at the cross-bore of the pressure vessel due to internal pressure, 50%, and 100% autofrettage loadings, respectively. Local stresses and local strains determined from the elastic-plastic finite element analysis were employed to calculate the failure location and fatigue life of the pressure vessel with radial cross-bores, incorporating the low-cycle fatigue properties of the pressure vessel steel and fatigue damage parameters. Increase in the amount of overstrain by autofrettage process moved the crack initiation location from the inner radius toward a mid-wall, and extended the crack initiation life. Predicted fatigue life of the fully autofrettaged pressure vessel with cross-bores increased about 50%, compared to the unautofrettaged pressure vessel. At the autofrettage level higher than 50%, the failure location and fatigue life of the pressure vessel were not significantly influenced by the autofrettage level.