• Title/Summary/Keyword: Residual Analysis

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Measurement of residual stress of steel filaments by using focused ion beam and digital image correlation (집속 이온빔과 디지털 화상 관련법를 이용한 고 탄소 미세 강선의 잔류 응력 측정)

  • Yang, Y.S.;Bae, J.G.;Kang, K.J.;Park, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.241-245
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    • 2007
  • The residual stress in axial stress in the axial direction of the steel filaments has been measured by using a method based on the combination of the focused ion beam (FIB) and high resolution strain mapping program (VIC-2D). That is, the residual stress was calculated from the measured displacement field before and after the introduction of a slot along the steel filaments. The displacement was obtained by the digital correlation analysis of high-resolution scanning electron micrographs, while the slot was introduced by FIB milling with low energy beam. The present measurement revealed that the residual stress within 8% of the magnitude was persistent in the steel filaments fabricated.

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An Analysis on the Residual Stress of Subsurface Zone due to Rolling Contact (회전접촉에 의해 발생하는 Subsurface Zone의 잔류응력에 관한 해석)

  • Gang, Gye-Myeong;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.3 no.1
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    • pp.58-64
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    • 1993
  • The degree of work hardening in the subsurface zones varied with the experimental conditions under the rolling contact fatigue wear test of high carbon Cr-Ti alloy steel was evaluated by the distribution of residual stresses. Surface residual stresses before the test did not affect the wear property. Surface residual stresses after the test decreased by the increase of contact stress and running. velocity. but the maximum compressive residual stress and its depth of saturation in the subsurface zone increased. The relationship between these experimental results and the distribution of the theoritical shear stress was also discussed.

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Experiment and Analysis of the Residual Stress for Multipass Weld Pipes by the Neutron Diffraction Method

  • Kim S. H.;Lee J. H.
    • International Journal of Korean Welding Society
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    • v.5 no.1
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    • pp.1-9
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    • 2005
  • Multipass welds of 316L stainless steel have been widely employed to the pipes of Liquid Metal Reactors. Owing to localized heating and a subsequent rapid cooling by the welding process, residual stress arises in the weld of the pipe. In this study, the residual stresses in the 316L stainless steel pipe welds were calculated by the finite element method using the ANSYS code. Also, the residual stresses both on the surface and in the interior of the thickness were measured by the HRPD(High Resolution Powder Diffractometer) instrumented in the HANARO Reactor. The experimental data and the calculated results were compared and the characteristics of the distribution of the residual stress were discussed.

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Numerical analysis on the welding residual stress and fracture toughness of the heavy thick steel welded joints by welding processes

  • Bang, HanSur;Bang, HeeSeon
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.32-39
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    • 2015
  • This study examined the welding residual stress and fracture toughness of 78mm thick steel electro gas welding (EGW) and flux cored arc welding (FCAW) welded joints by numerical analyses of the thermal elasto-plastic behavior and fracture toughness(KIC). The residual stress, fracture toughness characteristics and production mechanism on the welded joints were clarified. Moreover, the effects of the welding process (EGW and FCAW) on the welding residual stresses and fracture toughness of welded joints were evaluated. The results showed that the new welding process (EGW) appears to be an effective substitute for the existing welding process (FCAW) in a thick steel plate with high strength.

Concrete Target Size Effect on Projectile Penetration (침투시험에서의 콘크리트 표적크기 영향 분석)

  • Kim, Seokbong;Yoo, Yohan
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.2
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    • pp.154-159
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    • 2015
  • This paper deals with the effect of concrete target size on penetration of projectiles. We investigated the penetration depth and residual velocity of projectiles using the 2-D axial symmetric model. Most analysis were conducted with 13 kg projectile (striking velocity: 456.4 m/s) and concrete target with compressive strength of 39 MPa. This paper provided penetration depth (or residual velocity) versus ratio D/d (target diameter, D and projectile diameter, d). When the bottom of concrete cylinder was constrained, penetration depth converged to limit depth more than the ratio D/d of 36. The residual velocity of projectile with thin concrete target were investigated. The residual velocity was converged to specific velocity more than the ratio D/d of 16.

Prediction of Residual Stress in Straightening Process of SUS304 Wire (SUS304 와이어 직선화처리 공정 중 잔류응력 예측)

  • Kim, T.W.;Ham, S.H.;Moon, H.I.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.463-466
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    • 2007
  • Micro-wire made from straightening process invents high added value and it has been adopted many industrial fields. Therefore, many research activities about straightening process are advanced actively. It is known that fine straightness of micro-wire can be obtained by removing residual stress induced during the manufacturing processes. Generally, residual stress is removed or minimized through several drawing processes with heat treatment. In this study, the residual stress at each straightening process is calculated and monitored by finite element analyses and the main reason of stress change is investigated.

Development of the Bead Flush Method to Evaluate 3-Dimensional Welding Residual Stresses (3차원 용접잔류응력평가를 위한 비드플러시법의 개발)

  • Lee, Hyoung-No;Haruo, Nakamura;Hideo, Kobayashi
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.49-54
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    • 2001
  • Measurement of welding residual stresses is one of important tasks to assess the structural integrity of welded structures. For operating components, especially, nondestructive techniques are required. By now, authors have proposed a new residual stress evaluation method, the bead flush method, where residual stresses are calculated from eigenstrain distribution determined by surface removal of reinforcement. In this paper, a brief description of the bead flush method is given and its utility and problem to be overcome are discussed. And also stabilization method of solution set of eigenstrain in inverse analysis is proposed.

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Compensation of the Error due to Hole Eccentricity of Hole-drilling Method in Uniaxile Residual Stress Field Using Neural Network (신경망 기법을 이용한 1축 잔류응력장에서 구멍뚫기법의 구멍편심 오차 보정)

  • Kim, Cheol;Yang, Won-Ho;Cho, Myoung-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2475-2482
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    • 2002
  • The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is compensated using the neural network. The neural network has trained training examples of normalized eccentricity, eccentric direction and direction of maximum stress at eccentric case using backpropagation learning process. The trained neural network could compensated the error of measured residual stress in experiments with hole eccentricity. The proposed neural network is very useful for compensation of the error due to hole eccentricity in hole-drilling method.

Sensitivity Analysis on Hydraulic Expanded Tube-to-Tubesheet Joints for Tube Layout Patterns (튜브 배열에 따른 튜브/튜브시트 수압 확관 접합의 민감도 해석)

  • Kim, Dong-Yeong;Kim, Tae-Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1896-1903
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    • 1999
  • The basic requirements to improve the joints quality of tube-to-tubesheet for heat exchangers are to obtain high residual contact pressures between the tubes and the tubesheet as well as low residual stresses in the transition zone of the tubes. The residual contact pressures and residual stresses which govern the joint quality are influenced by parameters such as material properties, geometric dimension of tube and tubesheet and expansion pressures. There are two types of tube layout patterns, triangular and square, which are frequently used for heat exchangers. The purpose of the present work is to examine the superior tube layout patterns considering the joints quality by comparing numerical results from sensitivity analyses which were performed for both of tube layout patterns.

Design of Hull Residual Life Prediction System Considering Corrosion and Coating (부식과 도장을 고려한 선체잔여수명예측시스템 설계)

  • Park, Seong-Whan;Lee, Han Min
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.2
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    • pp.104-110
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    • 2013
  • In this paper, the design procedure and results for 'Residual Life Prediction System Considering Corrosion and Coating' are explained, which is one module of 'Life-cycle Management System of Ship and Offshore Plant's' Operation. This 'Residual Life Prediction System' has two main functions; one is residual life prediction function based on probability processing using corrosion measurement data of ship's major structural members, and another is rust rate prediction function based on visual image processing of inspection photos. The analysis of system user requirements and functions are introduced, and the structure and environment of the developed system are explained.