• Title/Summary/Keyword: Repair process

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A Spare Ordering Policy for Preventive Replacement with Repair (수리가능한 품목의 예방교체를 위한 주문정책)

  • Lim, Sung-Uk;Park, Young-Taek
    • Journal of Korean Society for Quality Management
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    • v.39 no.4
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    • pp.480-485
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    • 2011
  • This paper presents a spare ordering policy for preventive replacement with minimal repair. To analyze the ordering policy, the failure process is modeled by a non-homogeneous Poisson process. Introducing the ordering, repair, downtime, replacement costs and salvage value, we derive the expected cost effectiveness as a criterion of optimality when the lifetime and lead times for the regular and expedited orders are generally distributed random variables. It is shown that, under certain conditions, there exists a finite and unique optimum ordering time which maximizes the expected cost effectiveness. A numerical example is also included to explain the proposed model.

Properties Variation According to Heat Treatment for Gas Turbine Blade(Bucket) Material of GTD-111DS (GTD-111DS 가스터빈 블레이드 재질의 열처리에 따른 재질 특성변화)

  • Park Sang-Yeal;Yang Sung-Ho;Kim Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.3 s.246
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    • pp.349-355
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    • 2006
  • The gas turbine components is used on high temperature conditions which under severely circumstance with start-up and stop several times. Therefore, it is used nickel-base superalloys like and GTD-111DS. Damaged buckets on the t긴ade tip during operating are repaired per 24,000 hr to three times according to repair specification of manufacture. It is applied pre-heat, HIP(hot isostatic pressing) and post-heat treatment to support welding repair on blade tip effectively. On this study, It is utilize of $WRAP^{TM}$ (welding repair advanced process) method to make tension test specimens for this study, And then, material strength and characteristic for GTD-111DS was analyzed.

Ni Plating Technology for PWR Reactor Vessel Cladding Repair

  • Hwang, Seong Sik;Kim, Dong Jin
    • Corrosion Science and Technology
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    • v.18 no.5
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    • pp.190-195
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    • 2019
  • SA508 low-alloy steel for a reactor vessel was exposed to primary water in a pressurized water reactor (PWR) plant because the cladding layer of type 309 stainless steel for the RPV was removed, due to an accident in which the detachment of the thermal sleeve occurred. The major advantage of the electrochemical deposition (ECD) Ni plating technique is that the reactor pressure vessel can be repaired without significant thermal effects, and Ni has solid corrosion resistance that can withstand boric acid. The corrosion rate assessment of the damaged part was performed, and its trend was analyzed. Essential variables of the Ni plating for repair of the damaged part were derived. These conditions are applicable variables for the repair plating device, and have been carefully adjusted using the repair plating device. The process for establishing ASME technical standards called Code Case N-840 is described. The process of developing Ni-plating devices, and the electroplating procedure specification (EPS) are described.

Development of Repair and Replacement Cost Management System for Public Buildings to Establish Accurate Facility Management Budgets

  • Choi, Min-Chan;Lee, Chun-Kyong;Jung, Tae-Gab;Park, Tae-Keun
    • Architectural research
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    • v.14 no.2
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    • pp.75-83
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    • 2012
  • Buildings that are more than 10 years old generally have considerable repair and replacement costs due to the rapid deterioration of their systems. For public buildings in particular, which have national and social significance, considerable effort is required not only to ensure a long life cycle and safety but also to minimize the overall public expense. Along with increasing repair and replacement requirements, however, there have been problems related to the establishment of an accurate facility management budget. To address these concerns, a repair and replacement cost management system was constructed. This system manages both invested maintenance and forecast costs to establish a reasonable repair and replacement planning process and budget. The effectiveness of the system was verified through a pilot test targeting one of public Corporation (K).

The Optimal Limit of the Number of COnsecutive Minimal Repairs

  • Jongho Bae;Lee, Eui-Yong
    • Journal of the Korean Statistical Society
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    • v.30 no.1
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    • pp.89-98
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    • 2001
  • Brown and Proschan(1983) introduced a model for imperfect repair. At each failure of a device, with probability p, it is repaired completely or replaced with a new device(perfect repair), and with probability 1-p, it is returned to the functioning state, but it is only recovered to its condition just prior to failure(imperfect repair or minimal repair). In this paper, we limit the number of consecutive minimal repairs by n. We find some useful properties about $\mu$$_{k}$, the expected time between the k-th and the (k+1)-st repair under he assumption that only minimal repairs are performed. Then, we assign cost to each repair and find the value of n which minimized the long-run average cost for a fixed p under the condition that the life distribution F os the device is DMRL.L.

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Establishment of An Optimal Process to Improve Structural Integrity by Investigating Effect of the Process Variables on Fatigue Lifetime of Steel-Sleeve Repair Welds in Buried Gas Pipeline (매설가스배관 강 슬리브 보수 용접부의 피로수명에 미치는 공정변수 영향 고찰을 통한 최적공정 수립)

  • Kim, Jong Sung;Lee, Cheol;Kim, Woo Sik;Kim, Ik Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1021-1033
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    • 2017
  • In this study, an optimum process to improve structural integrity was established by investigating effect of the process variables on fatigue lifetime of steel-sleeve repair welds in buried gas pipeline. Residual stresses in the repair welds were derived through sequentially-coupled temperature-stress analysis using ABAQUS, which is a commercial finite element analysis program. In addition, variations of operating stresses were derived by finite element linear elastic stress analysis. Fatigue lifetimes of the steel-sleeve repair welds were evaluated by substituting the derived weld residual stresses and operating stress variations into the structural stress/fracture mechanics approach as input. Parametric study using finite element analysis and fatigue assessment for various repair welding process variables were carried out to investigate the effects of the process variables on the fatigue lifetime. Finally, based on the effects of the process variables on the fatigue lifetime, an optimal process to minimize the welding time and economic costs and to improve the fatigue lifetimes was derived.

Regulation Issues in Korea and Technical Feasibility Evaluation of 3D Printing-Based Medical Device Repair (3D 프린팅 기술의 의료기기 수리 적용에 대한 국내 규제 이슈 및 기술적 적합성 평가)

  • Yun, Sung Uk;Nam, Kyoung Won
    • Journal of Biomedical Engineering Research
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    • v.41 no.2
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    • pp.75-83
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    • 2020
  • In large-scale hospitals, the department of biomedical engineering should always provide quick repair service for damaged medical devices to guarantee continuous patient treatment. However, in actual circumstances, there are so many time-consuming issues that delays device repair for weeks or even months; therefore, it is required to prepare alternative ways for quick repair service. In this study, we first mentioned about the regulation issues in Korea about the 3D printing-based medical device repair, and then introduced the results of our preliminary study that evaluated the feasibility of 3D printing-based medical device repair before real-field application. Results of the study demonstrated that, in all of the 23 cases, parts for repair that were manufactured by 3D-printing were successfully fixed and connected to the main body of the original device, and showed sufficient rigidity for protecting internal parts of the device. Considering the experimental results, medical device repair by applying 3D printing technology can be a promising alternative in cases when regular repair process is not available or takes too much time.

A Study on Repairing Retired Underground Buried Pipes Using RTM (RTM을 이용한 노후 지하 매설관의 보수-보강에 관한 연구)

  • 진우석;권재욱;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.249-252
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    • 2000
  • To overcome problems of excavation technology far repairing or replacing underground buried pipes which are worn out or damaged, various trenchless repair-reinforcement technologies have been invented. But these trenchless technologies also have many problems in the aspect of economy and convenience of operation. In this research, the repair-reinforcement process using RTM (Resin Transfer Molding) which can solve problems of present trenchless technologies was developed. The resin wetting and void removal during RTM process to form large composite structures inside of buried pipes were experimentally investigated. From the experiment, it was found that the new technology had advantage over conventional methods by employing appropriate process parameters and void removal vents.

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On Optimal Replacement Policies for a Deteriorating System (기능저하 시스템에서의 최적 교체 정책)

  • Ji Hwan Chan
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.94-105
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    • 2002
  • In this paper, replacement problems for a deteriorating system are considered. In the system under consideration, the successive lifetimes after repair become shorter and shorter, while the consecutive repair times become longer and longer. More specifically, the lifetimes of the system form a nonhomogeneous Poisson process, whereas the consecutive repair times constitute a stochastically increasing geometric process. Optimal replacement policies for the long-run average cost rate and the steady state availability are considered. Also taking the cost and the availability into consideration at the same time, the properties of optimal policies under the Cost Priority Policy and the Availability Priority Policy are obtained.

Change of Surviving Fractions based on the Recovery of Potentially Lethal Damage in HFL-I Cell Line (HFL-I 세포의 잠재적 치사 손상 회복에 따른 세포 생존율 변화)

  • Choi, Eunae
    • Journal of the Korean Society of Radiology
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    • v.11 no.3
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    • pp.147-151
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    • 2017
  • Potentially lethal damage repair (PLDR) in HFL-I was investigated by delayed plating experiments. The surviving fraction data were fitted to the linear Quadratic equation ($LogSn=-n{\gamma}({\alpha}d+{\beta}d^2$) where ${\gamma}=1$ for immediate plating). And a repair factor ${\gamma}$ was developed to compare survival for immediate and delayed plating. When we only took into account the repair factor of PLDR ${\gamma}$ which was derived from the delay assay, the cell survival response th fractionated carbon ion irradiation was not fully matched. This gap suggested that consideration of another repair process is necessary. So this suggests that the various repair process plays an important role in the fractionated irradiations.