• Title/Summary/Keyword: Remicon sludge

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TECHNICAL APPLICATION OF READY MIXED CONCRETE SLUDGE WATER TO CEMENT MATRIX

  • Moon, Han-Young;Shin, Hwa-Cheol
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.555-559
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    • 2001
  • A by-product, waste sludge water produced from ready mixed concrete(remicon) factories may affect our environmental contamination if it is discharged without proper waste disposal. In Korea, all waste sludge water has been recycled in the way of mixing water of remicon, but the quality of the concrete then produced can be deteriorated, so it might cause slump loss or irregular compressive strength. In this study, waste sludge water is divided into two parts, remicon sludge and residual water in order to make it's property more stable. Then, the remicon sludge and high-alkaline residual water were used as admixture and alkali activator respectively. In this paper we research about quality of with remicon sludge and residual water and performed the fundamental properties of cement matrix mixed with remicon sludge and residual water.

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The Early-Age Strength Properties of Cement Mortar using Modified Remicon Sludge and Water (레미콘 슬러지 및 상등수를 활용한 시멘트 모르타르의 초기강도)

  • 문한영;신화철;김태욱;여병철;박창수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1248-1251
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    • 2000
  • Recently, the yearly amount of remicon used in Korea is approximately one hundred million cubic meter, and it caused a by-product, remicon waste sludge. The sludge produced by washing mixers or drums of remicon trucks is restrained by the law for waste disposal because its pH is over 12, so the expense for waste disposal is needed. Until now, the waste sludge water has been recycled and used for concrete materials as sludge water which is limited to 3% of cement unit weight. However, the study on the properties of the concrete mixed with this waste sludge is so insufficient that the quality of them can be hardly trusted. Therefore, the study on that will be discussed.

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The Fundamental Study on Reusing Method of Ready-Mixed Concrete Sludge as Cement Binder (시멘트계 결합재로서 레미콘 슬러지의 재활용 방안에 관한 기초적 연구)

  • Park Jin-Sub;;;Kang Byeung-Hee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • v.y2004m10
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    • pp.21-26
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    • 2004
  • This study deals with the Hydrated Ability of the Ready-Mixed Concrete's Sludge which is the recycling technology of that sludge. The experiment gathers sludge from Ready-mixed factory. shatters these into pieces in dry condition and understands the differences between current using Portland cement. And then. this examines the possibility of the recycle as a bonding agent through the Compressive Strength and considers the recovery of the hydration. This experiment concludes the same Chemical Composition with the normal Portland cement. while. under the appropriate procedure in hydration recovery. this sludge can be used as the bonding agent in cement. The chemical composition of solid Remicon sludge shows that it has 1.8 times $SiO_2$ than the normal Portland cement. meaning lots of aggregate in Remicon sludge. Also. the specific gravity of Remicon sluge increases with the rise of Baking Temperature and has no difference between 2.77 and 2.94. The mortar flow used for combining the baking material of Remicon sludge does was not changed and is the highest between $750^{\circ}C{\cdot}120min\;and\;800^{\circ}C{\cdot}180min$. Additionally. the Compressive Strength increases with the age, certifying the same Hydrated Ability like cement and the best condition for hydration is $750^{\circ}C{\cdot}120min.$

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A Study on the Possibility of Using Concrete Blocks with Ready Mixed Concrete Sludge (레미콘 슬러지를 활용한 콘크리트블록 활용에 대한 기초 연구)

  • Jung, Jae-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.4
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    • pp.307-312
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    • 2019
  • Sludge generated in the production of ready-mixed concrete is classified as waste and processed at a high cost. In particular, small and medium-sized ready-mix manufacturer are burdened with such costs, and some companies are illegally processing them. Therefore, the purpose of this study is to suggest a method for recycled remicon sludge as a concrete block composition. When the remicon sludge is simply dried, the residual chemical admixture and ettringitee contained in the sludge are present, so that the compressive strength of the concrete block and the compressive strength after freezing and thawing are largely deteriorated to meet the quality standards of the concrete shore and retaining wall block It was not possible to do. As a method for satisfying the physical performance, it was found that the remicon sludge was calcined at a high temperature of about $900^{\circ}C$. to decompose ettringite and residual chemical admixture and then used it.

Effects of Residue from Remicon on Physicochemical Properties of Paddy Soils and Rice Growth (레미콘 슬러지의 시용이 토양 이화학성과 벼 생육에 미치는 영향)

  • Kim, Seok-Hyeon;Ha, Ho-Sung;Choe, Zhin-Ryong;Lee, Du-Ho;Lee, Eu-Il;Lee, Mi-Kyung;Na, Young-Wang;Yun, Eul-Soo
    • Korean Journal of Soil Science and Fertilizer
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    • v.28 no.4
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    • pp.327-333
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    • 1995
  • The sludge application increased the panicle number per plant and number of spikelets per panicle, resulting in an increase in yield by 10% at Cheongdo, 15% at Chinju and 7% at Yeocheon. With the sludge application (3% w/w), $SiO_2$ content of brown rice was significantly increased. The sludge aplied up to 34.8 ton per hectare increased pH, calcium, and potassium in paddy soils, the application of the sludge to reclaimed saline soil at Yeocheon needs to be reevaluated since the sludge increased soil pH to 7.2 and aggravated drainage.

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Basic Properties of Cementless Concrete by Main Material as Sludge Solids of Ready Mixed Concrete (레미콘 슬러지 고형분을 주성분으로 하는 무시멘트 콘크리트의 기초적 특성)

  • Byun, Yong-Hyun;Ryu, Dong-woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.105-106
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    • 2015
  • With an increase of concrete buildings as result of rapid industrialization, Remicon sludge, which is a strong alkaline construction waste, should be neutralized to prevent damage to a natural environment, and the cost of the neutralization processing is increasing as well. Accordingly, this study investigates the mechanical properties of cementless concrete which is processed with recycled water and industrial byproducts in order to determine the possibility of re-using sludge, recycled sand, and gravel which are contained in recycled water.

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Strength Properties of Non-cement Matrix by Using Recycled Aggregates and Sludge from Ready-Mixed Concrete (레미콘의 슬러지 고형분과 회수골재를 사용한 무시멘트 경화체의 강도특성)

  • Ryu, Dong-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.4
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    • pp.477-482
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    • 2016
  • This study investigates the expressions characteristics of compression strength depending on the condition of fresh concrete and cured concrete by producing Non-cement mortar and concrete only with solidified sludge in the dehydrated cake form, recycled concrete and premixed materials(BS, FA) in order to actively use remicon recycling water as resources, rather than as construction waste material. After treating wastewater of pH 12.5 or more with alkali activator and after promoting BS hydration reaction, the amount of BS inflow was found to be increased and compression strength was increased accordingly: these results coincide with the analysis results of TG-DTA and SEM.

Characteristics of Concrete Using Ready-Mixed Concrete Recycled Water Mixed with Industrial By-Product Desulfurization Gypsum (산업부산물 탈황석고 혼입 레디믹스트콘크리트 회수수를 이용한 콘크리트의 특성)

  • Kim, Young-Yeop;Lee, Han-Seung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.395-403
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    • 2020
  • CaO-based by-product, which consist of CaO, SO3, Al2O3 and so on, has being used to raw materials of CaO compound. When It was applied to recycling water of remicon, concrete performance can be enhanced because hydration reaction of powder material is accelerated. In this study, activated-sludge, which was putted desulfurization gypsum of CaO-based in recycling water, was manufactured to verify effect of them, and then they was investigated by characteristics of redy-mixde concrete. As a result of concrete tests, it was confirmed that there is no problem of strength or drying shrinkage while ensuring workability. Therefore, the possibility of specific application using activated sludge was confirmed.

Characteristics of Cement Matrix/Mortar with CaO-based Activated-sludge (CaO원 활성슬러지를 혼입한 시멘트 경화체 및 모르타르의 특성)

  • Lee, Yong-Soo;Ryu, Seong-Lyong;Shin, Kwang-Ho;Chu, Yong-Sik;Kim, Young-Yup
    • Journal of the Korea Concrete Institute
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    • v.29 no.4
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    • pp.399-406
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    • 2017
  • CaO-based by-product, which consist of CaO, $SO_3$, $Al_2O_3$ and so on, has being used to raw materials of CaO compound. When It was applied to recycling water of remicon, concrete performance can be enhanced because hydration reaction of powder material is accelerated. In this study, activated-sludge, which was putted desulfurization gypsum of CaO-based in recycling water, was manufactured to verify effect of them, and then they was investigated by characteristics of cement matrix and mortar. As a results, they indicated reduction of setting time and high soundness in cement matrix, and acceleration of hydration reaction can be verified by XRD analysis. Also, it can be maintained good workability if water content by usage of desulfurization gypsum, which used for production of activated-sludge, was adjusted. In addition, it can be verified strength development by activated-sludge although cement content by usage of desulfurization gypsum was reduced.