• Title/Summary/Keyword: Refining Industry

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Effect of Mechanical Impact Treatment on Fiber Morphology and Handsheet Properties

  • Yung B. Seo;Kim, Dukki;Lee, Jong-Hoon;Yang Jeon
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2001.11a
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    • pp.183-199
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    • 2001
  • Alternative way of shaping fibers suitable for papermaking was introduced. Impact refining, which was done simply by hitting wet fibers with a metal weight vertically, was intended to keep the fibers from shortening and to cause mostly internal fibrillation. Virgin chemical pulp, its recycled one and OCC were used in the experiment. It was noticed from the experiment that impact refining on virgin chemical pulp kept the fiber length and Increased bonding properties greatly, However, in the recycled fibers from the chemical pulp, fiber length and bonding properties were decreased. In OCC, which seems to contain fractions of semi-chemical pulp and mechanical pulp (GP), and which is recycled pulp from corrugated boxes, fiber length and bonding properties were decreased disastrously. We believe recycled cellulosic fibers (recycled chemical pulp and OCC in this case), which went through hornification, were less resistant to the mechanical impact than virgin chemical pulp. For virgin chemical pulp, impact refining allowed no significant fiber length shortening, high WRV, and high mechanical strength.

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Use of Modern Microscopes in Analysing Fiber and Paper Properties (II)-New Aspect in Fibrillation of Pulp Fibers during Refining-

  • Kim, Chul-Hwan;Keigh R. Wadhams
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.3
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    • pp.60-67
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    • 1999
  • The CLSM and the image analysis technique enhanced observation of fiber wall fibrillation occurred in both the outer and the fiber wall surfaces during refining by non-destructive techniques. In the early stages of refining, it was well observed that a partial separation between the S1 and S2 layer in the secondary wall was made generating a space in the wet fiber walls . With further refining, it was clearly shown that the shear forces imparted by the refiner bar surfaces caused the S1 layer to become totally separated from the S2 layer as well as creating microfibrils. Furthermore, the fibrillation in the inner fiber wall surfaces could be due to the normal force (Fn) by refiner bars, friction force between a fiber and refiner bars (Fs) and inner friction force between fiber walls(fs). It was confirmed that the concept of fibrillation should be extended to fibrillation in the inner fiber wall surfaces as well as internal and external fribrillation.

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A Novel Technique for Characterizing the Influence of Refining Energy on the Mechanical Properties of TMP Fibres

  • Law, Ken;Mao, Changbin
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06a
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    • pp.141-146
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    • 2006
  • Mechanical fibres are commonly characterized by measuring their length distribution and freeness. These parameters, however, do not adequately characterize the influence of refining on their mechanical properties. In this work we conducted multiple compression on fibre mats prepared from different length fractions (Bauer McNet fractions) to generate stress-strain curves from which several quality parameters can be derived such as modulus, stress and toughness. We found that these characteristics of fibre are strongly influenced by the refining energy used to produce pulp; fibres of similar length exhibit different mechanical properties depending on the refining energy6 consumption.

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Characteristics of Stock Drainage Depending on Refining Load and Analysis of Drainage Factors (고해하중변화에 의한 탈수성과 탈수영향 인자 분석)

  • 장현성;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.10-16
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    • 2004
  • Structures and strengths of paper have been studied by analyzing fibers characteristics depending on refining methods. Mixing ratio of softwood and hardwood fibers and fibers characteristics have been analyzed for paper quality improvement. In this study flocculation and drainage of fibers were analyzed to improve the production efficiency and paper product's quality. Floc size and drainage rate depending on stock consistency and fines content were analyzed. Total amount of drainage during drainage process was measured quantitatively by using DI(drainage index). Floc size, viscosity of floc and dewatering times were also measured. In the case of refining load $2.8 kg_f$ , drainage was occurred by filtration mechanism rather than thickening mechanism because drainage resistance increased by fibrillation of fibers. Therefore, the drainage rate of $2.8 kg_f$ refining load stock was slower than that of $5.6 kg_f$.

Quantification of Crystallinity Change in Celluloses during Refining

  • Kim, Chul-Hwan;Yang, Jae-Kyung;Park, Jong-Yawl
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.5
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    • pp.8-13
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    • 2000
  • X-ray diffraction technique was used to quantify change of cellulose crystallinity during refining. XRD data confirmed that fiber wall delamination was caused by the structural conversion of celluloses which occurred in a liquid medium during refining. The quantified crystallinity of celluloses in pulp fibers was closely associated with the change of fiber wall delamination, which was defined by measurement of fiber wall thickness. In particular, it was well recognized that low intensity beating showed a better response in the change of crystallinity than high intensity one. The decrease o cellulose crystallinity during refining considerably enhanced the improvement of interfiber bonding ability of a dried sheet.

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Relationship Between Refining, Wet Pressing and Fracture Toughness, Fracture Elongation -Fibers activation and fines activation- (고해와 압착에 의한 파괴 인성과 파괴 신장률의 변화 -섬유 활성화와 미세분 활성화-)

  • Lee, Jin Ho;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.4 s.107
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    • pp.9-15
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    • 2004
  • To increase paper strength, refining and wet pressing are performed. Many researches were carried out to identify the origin of paper strength. Since fracture toughness was governed by stress concentration, fracture toughness reflects microscopic paper strength. The aim of this paper is to analyze how paper strength was affected by changes of refining and wet-pressing. Fiber properties and structural, tensile and fracture properties of hand­sheets were evaluated. Especially, fracture toughness was evaluated by J-integral. As the refining proceeds, stock properties maybe divided into two stages such as fibers activation and fines activation according to freeness. In fibers activation stages, about 750-450 mL CSF, the fracture toughness increased with refining and wet pressing but in fines activation stages, about 450-250 mL CSF, the fracture toughness increased only with wet pressing. It is clear that fracture toughness was affected not only by fibers properties but also by fines properties in fines activation stages.

Effects of Refining and Blending of Pulps on the Physical Properties of Paper (펄프의 고해 및 배합 방법이 종이의 물성에 미치는 영향)

  • Won, Jong-Myoung;Shin, Dong-Joon;Kim, Heung-Bae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.2
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    • pp.7-12
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    • 2009
  • The effects of refining either SwBKP or HwBKP, and both of SwBKP and HwBKP on the physical properties of paper were investigated in order to elucidate if the non-conventional refining and blending method can be used for the optimizing the paper properties. The blending ratio of SwBKP and HwBKP was 15:85. The highest bulk was obtained with the refining of SwBKP only. Any differences of opacity were not observed in unfilled paper, while the highest opacity of PCC filled paper was obtained at same bulk when the only HwBKP was refined. However burst index and tensile index did not showed any differences in the relationship with bulk. Therefore this result can be applied to improve the opacity of paper without sacrificing of strength properties.

Effects of Refining and Kneading of Kraft Pulp Fibers on Elongation and Fracture Toughness of Paper (크라프트 펄프 섬유의 다단 고해와 니딩 처리에 따른 종이 신장률 및 파괴인성의 변화)

  • Lim, Jong-Hyck;Chae, Hee-Jae;Park, Chang-Soon;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.4
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    • pp.39-44
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    • 2010
  • To increase the fracture toughness of paper made of Sw-BKP, refining and kneading conditions were analyzed. Curl and kink was known to increase the strain at break and the fracture touhness. Sequence of multiple stage beating, beating load and kneading were compared. When we applied a kneading treatment using a kneader at the final step, the most of the fiber transformation such as curl and kink occurred, the more the bulk and air-permeability improved. Physical strength and TEA(tensile energy absorption) were increased higher when kneading treatment before refining than only refining treatment was performed. TEA was increased because of higher elongation. It was found that the highest fracture toughness was obtained when applying the kneading treatment to the fibers in the pre-treatment step rather than in the middle step of beating or in the final step of beating.

Strength Property Improvement of OCC-based Paper by Chemical and Mechanical Treatments(I) (골판지 고지의 물리화학적 처리에 의한 강도 향상(제 1 보))

  • Lee, Jong-Hoon;Seo, Yung B.;Jeon, Yang
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.1
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    • pp.10-18
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    • 2000
  • To improve the physical properties of OCC (Old Corrugated Container) fibers, we used the mechanical pre-treatment on the fibers before refining . The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in changes of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the amount of mechanical treatment on the fibers by fiber curl index for convenience. Four different refining techniques were applied to the pre-treated fibers (valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pre-treatment and the refining methods. Conclusions were summarized as followed. 1. Mechanical pre-treatment in Hobart mixer for more than 1 hour caused the increase of curl index of OCC fibers, and increased breaking length, burst index, and tear index the handsheets more than 10 % in this experiment. 2. Kady mill and PFI mill refining were effective in keeping fiber length from shortening Kady mill and Valley beater refining straightened out the fiber curls, and reduced the curl index. 3. Valley beating reduced fiber length very fast and generated fines more than other refining methods. 4. To increase breaking length and burst strength while keeping tear strength , combination of mechanical pre-treatment and Valley beating were most effective.

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Changes of HwBKP, SwBKP, OCC Handsheets' Drying Behavior and Physical Properties by Refining, Kneading and Wet Pressing (고해, 니딩, 습부압착에 의한 HwBKP, SwBKP, OCC 수초지의 건조 거동 및 물성 변화)

  • Lee, Jin-Ho;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.5
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    • pp.17-26
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    • 2011
  • Drying behavior and physical properties of HwBKP, SwBKP, and OCC handsheets depending on kneading, refining and wet pressing were analyzed. The maximum drying shrinkage velocity was newly adopted to verify the effect of mechanical treatment of pulps by evaluating drying behavior according to varying the kneading, refining and wet pressing treatments. Those various treatments were changed to evaluate the relationship between the maximum drying shrinkage velocity and handsheets properties. When the drying shrinkage and the maximum drying velocity increased by refining and wet-pressing, handsheets strength was increased. The maximum drying shrinkage velocity showed higher correlation with physical properties of paper than WRV at different refining loads at SwBKP and mixed pulp. At high wet-web dryness, drying shrinkage, the maximum drying shrinkage velocity and strength properties of handsheet were increased. It meant that drying shrinkage behavior was highly affected by not only fibers' shrinkage but also fiber bonding. Kneading pre-treatment for KOCC and SwBKP effectively modified fiber properties and increasing paper strength and drying shrinkage. The effect of kneading pre-treatment was also confirmed by the maximum drying shrinkage velocity. Strength properties of mixed pulp handsheets were not increased by the kneading pre-treatment, although the maximum drying shrinkage velocity and WRV was increased. It meant that fibers network bonding of HwBKP was limited because of ves sels and ray cells' interference for bonding. Therefore in order to improve paper strengths containing HwBKP by mechanical treatments, interference of vessels and ray cells for fiber bondings should be carefully controlled.