• Title/Summary/Keyword: Refinery Plant

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Detection of Abnormal Leakage and Its Location by Filtering of Sonic Signals at Petrochemical Plant (비정상 음향신호 필터링을 통한 플랜트 가스누출 위치 탐지기법)

  • Yoon, Young-Sam;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.6
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    • pp.655-662
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    • 2012
  • Gas leakage in an oil refinery causes damage to the environment and unsafe conditions. Therefore, it is necessary to develop a technique that is able to detect the location of the leakage and to filter abnormal gas-leakage signals from normal background noise. In this study, the adaptation filter of the finite impulse response (FIR) least mean squares (LMS) algorithm and a cross-correlation function were used to develop a leakage-predicting program based on LABVIEW. Nitrogen gas at a high pressure of 120 kg/$cm^2$ and the assembled equipment were used to perform experiments in a reverberant chamber. Analysis of the data from the experiments performed with various hole sizes, pressures, distances, and frequencies indicated that the background noise occurred primarily at less than 1 kHz and that the leakage signal appeared in a high-frequency region of around 16 kHz. Measurement of the noise sources in an actual oil refinery revealed that the noise frequencies of pumps and compressors, which are two typical background noise sources in a petrochemical plant, were 2 kHz and 4.5 kHz, respectively. The fact that these two signals were separated clearly made it possible to distinguish leakage signals from background noises and, in addition, to detect the location of the leakage.

Experimental study on the characteristics of Vacuum residue gasification in an entrained-flow gasifier (습식 분류상 가스화장치를 이용한 중질잔사유(Vacuum residue)의 가스화 특성연구)

  • ;;;;;;;A. Renevier
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.11a
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    • pp.171-184
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    • 2002
  • Approx. 200,000 bpd vacuum residue oil is produced from oil refineries in Korea. These are supplying to use asphalt, high sulfur fuel oil, and upgrading at the residue hydro-desulfurization unit. Vacuum residue oil has high energy content, however high sulfur content and high concentration of heavy metals represent improper low grade fuel. To meet growing demand for effective utilization of vacuum residue oil from refineries, recently some of the oil refinery industries in Korea, such as SK oil refinery and LG Caltex refinery, have already proceeded feasibility study to construct 435-500 MWe IGCC power plant and hydrogen production facilities. Recently, KIER(Korea Institute of Energy Research) are studing on the Vacuum Residue gasification process using an oxygen-blown entrained-flow gasifier. The experiment runs were evaluated under the reaction temperature : 1,100~1,25$0^{\circ}C$, reaction pressure : 1~6kg/$\textrm{cm}^2$G, oxygen/V.R ratio : 0.8~0.9 and steam/V.R ratio : 0.4-0.5. Experimental results show the syngas composition(CO+H$_2$) : 85~93%, syngas flow rate : 50~110Mm$^3$/hr, heating value : 2,300~3,000 ㎉/Nm$^3$, carbon conversion : 65~92, cold gas efficiency : 60~70%. Also equilibrium modeling was used to predict the vacuum residue gasification process and the predicted values were compared reasonably well with experimental data.

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Experimental Study on the Characteristics of Vacuum Residue Gasification in an Entrained-flow Gasifier (습식 분류상 가스화장치를 이용한 중질잔사유(Vacuum Residue)의 가스화 특성연구)

  • ;;;;;;;A. Renevier
    • Journal of Energy Engineering
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    • v.12 no.1
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    • pp.49-57
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    • 2003
  • Approx. 200.000 bpd vacuum residue oil is produced from oil refineries in Korea, and is supplied to use asphalt, high sulfur fuel oil and for upgrading at the residue hydro-desulfurization unit. Vacuum residue oil has high energy content, however its high sulfur content and high concentration of heavy metals represent improper low grade fuel. To meet growing demand for effective utilization of vacuum residue oil from refineries, recently some of the oil refinery industries in Korea, such as SK oil refinery and LG Caltex refinery, have already proceeded feasibility study to construct 435~500 MWe IGCC power plant and hydrogen production facilities. Recently, KIER (Korea Institute of Energy Research) are studying on the Vacuum Residue gasification process using an oxygen-blown entrained-flow gasifier. The experiment runs were evaluated under the reaction temperature: 1.100~l,25$0^{\circ}C$, reaction pressure: 1~6 kg/$\textrm{cm}^2$G, oxygen/V.R ratio: 0.8~0.9 and steam/V.R ratio: 0.4~0.5. Experimental results show the syngas composition (CO+H$_2$): 85~93%, syngas flow rate: 50~l10 Nm$^3$/hr, heating value: 2,300~3,000 k㎈/Nm$^3$, carbon conversion: 65~92, cold gas efficiency: 60~70%. Also equilibrium modeling was used to predict the vacuum residue gasification process and the predicted values were compared reasonably well with experimental data.

The development of UV falme detector (UV 화재감지장치 개발)

  • Gwon, O-Seung;Jeong, Chang-Gi;Lee, Bok-Yeong
    • Fire Protection Technology
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    • s.28
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    • pp.48-54
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    • 2000
  • The technique detects radiant energy form a flaming fire of fuels contained carbonaceous material can be applied to fast growing fires. This technique applied detectors are ultimately effective when early detecting fire alarm system is required or the smoke and heat detectors can not applied. In Korea Fire regulation, a flame detector should be install in case that the installation height is higher than 20[m], chemical plant, hangar refinery. Therefore it is really necessary that a flame detector has to be developed as soon as possible. With foundation technique of flame detector, ideal sensing element and stable circuit design, a trial UV flame detector is manufactured. The stable and reliable technique of flame detector is established through the repeateed perfomance test and modification. An early detecting fire alarm device is developed through the modification, supplement of the structure and circuit. Results of the R & D for the manufacture of an excellent flame detecting device is carried out with the establishment of technique for the mass production and the qualified manufacturing process.

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Ultrasonic Pretreatment for Thermophilic Aerobic Digestion in Industrial Waste Activated Sludge Treatment

  • Kim, Young-Kee;Kwak, Myung-Shin;Lee, Won-Hong;Park, Jeong-Woo
    • Biotechnology and Bioprocess Engineering:BBE
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    • v.5 no.6
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    • pp.469-474
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    • 2000
  • In order to enhance the degradation efficiency of waste activated sludge (WAS) by thermophilic aerobic digestion, an ultrasonic pretreatment was examined. It was observed that ultrasonic pretreatment increased the solubilization of organic matter in the WAS and that the solubilization ratio of the organics increased during the first 30 min but did not extensively increase thereafter. Therefore, a pretreatment time of 30 min was determined to be the economical pretreatment time from the experimental results. From the digestion experiments, which was conducted using the WAS collected from an oil refinery plant in Inchon, Korea, investigating the effects of an ultrasonic pretreatment on thermophilic aerobic digestion, it was confirmed that the proposed ultrasonic pretreatment was effective at enhancing the release of the cellular components in WAS and the degradation of released components in the thermophilic aerobic digestion.

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Characteristics of $H_2$/CO ratio control of syngas by waste gasification (폐기물 가스화 합성가스의 $H_2$/CO 생산비 제어 특성)

  • Gu, Jae-Hoi;Kim, Su-Hyun;Kim, Mun-Hyun;Choi, Jong-Hyea;Heo, Su-Jung;Yoon, Ki-Soo;Kim, Soung-Hyoun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.475-478
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    • 2008
  • The 3 ton/day-scale pilot plant consists of waste press, feed channel, fixed bed type gasification & melting furnace, quench scrubber, syngas refinery facility and flare stack. $H_2$/CO ratio of gasification syngas using the solid waste and sludge in the 3 ton/day gasifier showed about 1. Gasification melting furnace was operated $1,300{\sim}1,600^{\circ}C$. $H_2$/CO ration control system was obtained $H_2$/CO ratio 2 and 3.

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A Study of High-speed Vacuum Balancing for 38M6 Recycle Compressor (38M6 리사이클 Compressor의 고속진동 밸런싱 사례연구)

  • 이동환;김병옥;이안성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.657-662
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    • 2004
  • This paper presented is a case study of a real compressor rotor of a refinery plant for high speed balancing of flexible rotor. The rotor was tested in the expert high-speed balancing facility established by KIMM at early 2004. The capability of the facility can reach 40000rpm in rotation speed and 8 ton in rotor weight for high-speed balancing. The facility performs multi-plane at-speed balancing using influence coefficient from the vibration data measured at two pedestals. The test rotor had exceeded permissible criteria of vibration at initial run. But by processing a low-speed balancing at 1000 rpm and six trial run trying to calculate influence coefficient of rotor to the range of operating speed, the final result of high-speed balancing revealed a remarkable reduce of vibration at pedestal of the rotor.

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Evaluation of Reliability for Welded thick steel joint (후판 강용접부의 신뢰성 평가)

  • 최원두;이영호;길두송;박상기
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.327-329
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    • 2004
  • Reliability evaluation of the welded structure for industrial structures/facilities such as power plant and petro-chemical refinery facilities is very important, and especially the reliability diagnosis of the structure is based on the exact evaluation of materials properties. But, the conventional Pre-Qualification test had the difficulty of evaluating the real material properties in the field because the test was made on the specimen with the simulated welding for the in-field welding condition. Therefore, a continuous indentation technique was proposed for simple and non-destructive testing of in-field structures and for selective testing of local range such as heat affected zone and weldment.

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冷凍配管 技術基準 解說

  • 최인주
    • Journal of the KSME
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    • v.19 no.4
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    • pp.326-331
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    • 1979
  • 압력배관에 대한 미국의 국가규준으로는 다음과 같은 것이 있다. Section 1. Power Piping ANSI B31.1 Section 2. Fuol Gas Piping ANSI B31.2 Section 3. Petroleum Refinery Piping ANSI B31.3 Section 4. Liquid Potroleum Transportation Piping ANSI B31.4 5. Section Refrigeration Piping ANSI 31.5 Section 6. Chemical Plant Piping ANSI B31.6 Section 7. Nuclear Power Piping ANSI B31.7 Section 8. Gas Transmission and Distribution Piping Systems ANSI B31.8 이중에서 Power Piping ANSI B31.1은 1977년도에 공진청에서 제정한 "압력배관 기술 기준 (1) "의 기본이 되고 있다. 금반의 냉동배관 기술기준 제정에 있어서도 이것이 압력배관의 범주내에 포함되는 것이기 때문에 기준의 통일성을 기하기 위하여서는 압력 배관기술기준(1)에 준하여 ANSI B31.5 Refrigeration Piping을 기본으로 하여야 할 것으로 고려하였다. 현재 각국의 압력 배관에 대한 기술기준은 그 형식은 여하간에 기본적으로는 ANSI B31. 시리즈에 따르고 있고 또 이 규준이 국제적으로 인정 널리 시행되고 있으므로 본 냉동배관 기술기준도 ANSI B31.5에 따라 제정하는 것이 타당성이 있는 것으로 고려하였다.

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A Study for Adaptability of Beach Well Intake System as a Pre-treatment Method of Seawater Desalination Plant (기술사마당_기술자료 - 해수담수화설비의 전처리방안에서 Beach Well Intake 방법의 적용성 검토)

  • Lee, Young-Kyu
    • Journal of the Korean Professional Engineers Association
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    • v.42 no.6
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    • pp.47-52
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    • 2009
  • According to increasing demand of water mainly due to the growth of population and increased water consumption, many countries either face or worry about the shortage of fresh water. Proportionately, importance and efforts of each country to develop the potable water has been gradually increasing as well. Among others, desalination of seawater has been developed to one of the solutions mainly from the middle east and other arid regions to produce large quantity of fresh water from seawater. We installed beach seawater collector wells to develop the filtered seawater supply for desalination in a refinery. We came to a conclusion that the beach seawater collector well is one of the recommendable alternatives of seawater pre-treatment for desalination applications with lower operating cost and higher efficiency.

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